Mechanical Engineering Design

Akhilesh Hari P

"You have the right to perform your prescribed duties, but you are not entitled to the fruits of your actions." – Sri Krishna 26/01/1999 ****************@*****.*** +91-963******* linkedin.com/in/akhilesh-hari-p-aa8637126 EDUCATION

PES University - 2020

Mechanical Engineering

RNS Composite P U College – 2016

12th PCME

New Cambridge English School - 2014

SSLC

INTERNSHIP

Volvo Construction Equipment 1 month

Technical Solutions 2 months

L&T Technology Services 3 months

CERTIFICATIONS

Events

BAJA SAE INDIA 2019 & 2020

ESI 2019 & 2020

JVE Conference publication

Software

Solidworks CATIA PTC-Creo

ANSYS

Microsoft Excel PowerPoint Word

Power BI Power Query

Minitab for DFSS

Kisters

PUBLICATIONS

Author for paper titled “Simulation

model of human cupula for free

vibration analysis” published in 44th

International JVE conference, Dubai,

UAE, April 2-4 2020

Presenter and author for paper titled

“Simulation of endolymph flow for

response of cupula” published in 45th

International JVE conference, Dublin,

Ireland, May 7 2020

TECHNICAL SKILLS

Automobile Suspension

Shock Absorber design & validation

Design for RFQ

Valving components engineering

Product Data management

Core components testing and validation

Six Sigma for process capability study

Root cause analysis and fault tree analysis

Manufacturing and Procurement

PERSONAL SKILLS

Customer Centric Communication

Positive Mindset

Emotional Intelligence

Flexibility

Teamwork and building

Negotiation and Conflict Resolution

LANGUAGE

Kannada (Written & Spoken)

English (Written & Spoken)

Tamil (Spoken)

Hindi (Spoken)

WORK EXPERIENCE

Shock Absorber Components Engineer (3.0 years - ongoing) L&T Technology Services

Valve Components Engineer for Shock Absorber

• Engineered and validated high-performance valving components for automobiles, including discs, nuts, pistons, and washers; implemented design optimizations resulting in improved performance and durability

• Computed statistical data using Six Sigma methodologies for probability and summary plots, identified process bottlenecks using capability analysis and suggested process improvements

• Collaborated with technology experts and engineering director to conduct in-depth design review meetings for shocks; identified and resolved critical design issues, leading to decrease in production costs

• Conducted PPAP and Led ADVP for new component development to match customer requirements

• Engineered and optimized database management system for valving components using GRC SAP, incorporating Material Masters, ECRs, ECMs, BOMs, drawings, and specifications; achieved significant improvements in efficiency with a reduction in data retrieval time and 75% increase in accuracy

• Developed and implemented Design rules, application guidelines, and best practices, resulting in increase in product quality and customer satisfaction while reducing design errors by 15%

• Guided logistics & production for high-volume product launch

• Alternate supplier validation for increased production capacity with prepared technical report for customers

• Conducted tolerance stack-up analysis and calculated dimensions for new designs, ensuring optimal product performance

• Defined dimensions, torque, preload, durability and failure test requests by ensuring adherence to safety and quality standards

• Leveraged Microsoft Excel and Power Query to analyse large datasets for component database management which minimize the operational expenses Created visually impactful presentations using Microsoft

• Created impactful presentations using PowerPoint, conveying complex information and deliverables to stakeholders; facilitated informed decision-making among cross-functional teams

Onsite training in collaboration with Gliwice Poland R&D Centre, experienced hands-on learning opportunities in component design and testing and transformed overall product knowledge of self

Knowledge enhancement visits to the Manufacturing Plant in Hosur and Pondicherry to optimize project activities, resulting in operational efficiency and reduction in project turnaround time

General Hub Development – Monthly Billing, Team building activities and operations support CAE & Design Engineer (3 months)

Hexapent Engineering Services

3D modelling of beams and automobile components based on project requirements Innovative design, Weldments, Sheet Metal, Solid design & 2D drawing for manufacturing Innovative design generation for competitive costing Cost analysis, material and vendor selection

FEA analysis using Ansys 18.1 and post processing of results Modal, Stress- Strain, Fatigue & Acceleration analysis & topology optimization Client meetings for design & analysis review for new product development SOFTWARE

SAP GPDM – Material Master, ECM, ECR, BOMs, Purchase Order history and Data Management Daily usage in L&T Technology services

SolidWorks CREO – Advance sketching, Solid modelling, Assembly, Drawings, Surfacing, Sheet metal, Rendering, Inspection tools and Simulation

Minitab – Statistical analysis, Capability Study for Six Sigma compliance Power BI – Data Modelling, Analytics and Dashboard creation ACADEMIC PROJECTS

Brakes & Wheel Assembly Engineer

Team HAYA Off-Roading

Head of Brakes & Wheel Assembly domain – Design & analysis of complex wheel assembly and components. Modelling in SolidWorks and analysis in ANSYS16.2. Calculation for brakes, mass transfer, bearing loads and CoG

Head of Design domain – Design and analysis review, design optimization for better manufacturability and assembly, create 2D drawings for manufacturing, documentation, design report generation and GDNT Manufacturing & Testing – Design validation, performance evaluation and optimization, cost effective machining, data acquisition with sensors, material procurement and failure analysis Non-Technical domain – Finance & accounts, Inventory management, vendor communication and logistics Achievements – Secured a podium finish for cost, business event and overall performance, victory in sprintX in ESI and Cleanest Pit award in ESI 2019 4th AIR in acceleration and Manuverability in BAJA SAE INDIA Alumni Member

Dynamic characteristics of cupula in human ear – Biomechanics Modelled Cupula, semi-circular canal and otoconia using SolidWorks Natural frequency, mode shapes, response of cupula using Modal and Harmonic analysis Interaction of endolymph with cupula using CFX in ANSYS16.2

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