Mechanical Engineer Continuous Improvement

Sachin Khadke

Cell +91-808*******

Email: ad5ufv@r.postjobfree.com

Mechanical Engineer from premier institute having 24+ of rich professional experience in Manufacturing Operation, tooling maintenance. Installation and commissioning of lead acid battery assembly equipment’s.

Areas of Expertise:

Installation and commission of lead acid battery assembly equipment’s includes Hi- tek 260, Cast on strap (COS5, COS8, and COS10), intercell welding, heat seal, and leak test.

Implementer of LEAN Manufacturing Concepts, 5s Practices & TPM Methodology etc.

Lean six sigma Green belt- Certification from Johnson Controls.

Expertise in Maintenance Management (predictive, preventive and breakdown maintenance), Process Engineering, Tooling & Production.

Hands-on experience on implementation of TS 16949 systems and ISO 14000.

Working knowledge in the areas of FMEA, Control Plan, SOP, Work Manual, Process Flow Charts etc.

Excellent analytical problem solving and people management skills. Professional journey:

S.N Company Product From To Designation

1 TBS engineering Assembly equipment’s April 2017 May 2022 Head service (India) 2 Middle East Battery

company

Automotive flooded lead

acid battery.

Oct 2013 Nov 2016 Area Manager/C I

engineer.

3 Skyline Battery services Inverter battery Aug 2012 Oct 2013 Production Incharge 4 Tudor India Ltd (Exide

Technologies, USA),

Gandhinagar

Global Leader in

Automotive, Industrial &

Inverter Batteries.

Feb 2011 Aug 2012 Manager

Production/Maintenance

5 Tata Auto Comp GY

Batteries Ltd, Pune

Leader in Automotive and

Inverter Batteries

April 2007 Feb 2011 Dy. Manager Projects &

Maintenance

6 Foretech Precision Pvt

Ltd., Pune

SPM Manufacturing and

Auto Components

Machining.

March 2004 April 2007 Asst. Manager

7 Kalyani Brakes ltd.,

Jalgaon

Leading Tier1 supplier of

Brakes to Auto OEM’s

Nov.1999 March

2004

Senior Engineer

Work Experience:

(1) TBS Engineering ltd (UK) Employed through Ador Digatron pvt ltd

Pre-commissioning activities eg site accessibility, checking installation, ensure documentation is available and other required supporting toolings.

During installation activities eg adhering to risk assessment other relevant safety standards, authority to carry out the installation activities, providing safe access and working arrangements, safe isolation of services.

Making connections eg mechanical, electrical wired, fluid power, utility services.

Coordinate with TBS sales, design department and control engineers.

Using methods and techniques eg start-up procedures, confirming that the equipment/system meets specifications, running equipment at the recommended initial settings, checking for leaks during operations, making sensory checks, running through the operating sequence, checking for correct functioning, loading the system incrementally, making any necessary adjustments to settings to achieve the specification parameters, conducting a trial run of the equipment at full power/speed/flow, confirming that the final product/process outcomes meet specifications, monitoring and recording measurements and observations, shutting down/isolating the equipment/installation to a safe condition Environmental monitoring and sustainability improvements in collaboration with HSE & EMS.

Prepare and submit required reports on time. Attend/conduct regular meetings with the Customers and Area Team Leaders as required

Completing relevant paperwork eg commissioning log/record, job sheet, company specific paperwork, handover reports.

(2) Middle East Battery Company –Saudi Arabia

Planning, controlling and optimization of the production and manufacturing processes in the assigned Production areas (PMFG, GG, FFF)

Monitor and control the planning of production capacities and material flow. Planning of internal transport and storage of area products.

Cooperation and coordination with logistics, purchasing, quality, engineering and maintenance with regards to planning, organizing and improvements.

Coordinate with others Teams/Departments (HPT, CI, HSE, JCMS) regarding all the required activities on Continuous Improvements & Technical Issues of Equipment, Processes, Manpower and Products.

Environmental monitoring and sustainability improvements in collaboration with HSE & EMS.

Prepare and submit required reports on time. Attend/conduct regular meetings with the Operations Manager, Shift Coordinator, Shift Supervisor and Area Team Leaders as required

Perform other types of work assignments as required by the Shift Coordinator and/or Operations Manager

(3) Skyline battery services. Pune

• Forecasting the requirements of the production in order to achieve the production targets.

• Making optimum use of the available resources for production

• Create a time-bound production schedule and make sure that the execution as per plan.

• To come up with ways for enhancing the production of goods and thereby, increases the sales and profit margins of the organization.

• Material requirement planning and procurement of material.

• Looking after sales in after market in selected geographic area.

(4) Tudor India Ltd (Exide Technologies- USA) - Global Leader in Automotive and Inverter Battery Manufacturing.

Designation: Manager (Production) - Since April 2012 – Aug 2012 Designation: Manager (Maintenance) - Feb 2011 to April 2012 Job Responsibilities:

Overall incharge of Maintenance Management for the functions including tool Crib and spares management.

Involved in Budget planning with contribution towards OpEx.

Responsible for ensuring OEE at maximum level.

Led a team of Engineers and Team Members engaged in repair, maintenance and installation of machine tools and utility systems.

Review the operation of plant equipments and systems to minimize Breakdown Maintenance. Set-up a process for carrying out Predictive Maintenance. Identify opportunities for improvements.

Track and analyze key maintenance parameters such as maintenance cost, PM compliance, MTTR and MTBF.

Prepare reports, analyze data and make recommendation for improving plant operation and solving maintenance related problems.

Schedule repair, maintenance and installation of machines and equipments to ensure continuous production operation.

Inspect periodical operating machine and tooling for conformance with operational standards.

Ensure maintenance and update of operating and training manuals of maintenance function.

Team member of productivity improvement projects and continuous improvement projects.

Conduct employee performance review based on job description to determine competency, knowledge.

Significant Achievements:

Awarded President Award for Competitive Operations for Asia Pacific

Outstanding performer for the year 2011-12.

Successfully installed COS assembly line, up gradation of ICW machines and received exemplary acclaim for the same.

Successfully installed 2000 KVA transformer and main PCC panel. Up gradation of substation.

Successfully introduced automatic leak testing of battery on assembly line.

(5) Tata Auto Comp GY Batteries ltd.

It is a joint venture between Tata Auto Comp System Ltd and GS Yuasa Mfg. Corporation Japan, the world leaders in the field of automotive 4 wheeler and 2 wheeler lead acid batteries.

Designation: Dy. Manager (Maintenance & Tooling)

Job Responsibilities:

Team leading Technology transfer GS Yuasa to Tata auto comp GY batteries ltd.

Direct and coordinate activities of workers engaged in repair, maintenance and installation of machine tools and utility systems.

Led a team of engineers for carrying out Preventive, Breakdown and Predictive Maintenance.

Review job orders to determine work priorities. Schedule repair, maintenance and installation of machines and equipments to ensure continuous production operation.

Develops preventive maintenance program in conjunction with engineering and maintenance staff.

Review production, quality control and maintenance report and statistics to plan and modify maintenance activities.

Inspects periodical operating machine and tooling for conformance with operational standards.

Responsible for spare part management and tooling management.

Maintain and update operating and training manuals of maintenance department.

Team member of productivity improment projects and continuous improvement projects. Significant Achievements

Winner of productivity improvement project by increasing OEE by 50% of plate enveloping machine.

Visited Thailand to impart training to operatives.

Visited South Korea for COS machine selection.

(6) Foretech Precision Pvt Ltd. Ranjangaon.

Designation: Assistant Manager

Job Responsibilities:

Plant in charge of CNC shop and tool room.

Ensure timely delivery of machining components and complete job orders.

Coordinates outside maintenance activities of Horebigger India ltd.

Prepare time line for SPM manufacturing and ensure timely delivery of machines.

(7) Kalyani Brakes Ltd. (Hydraulic brakes mfg.).

Designation: Senior Engineer. (Process engineering). Job Responsibilities:

Manufacturing of jigs and fixture components and assembly of jigs and fixtures,

Carry out tool trials and fixture trails on CNC machines.

Maintain QS 9000 documentation of PE department,(assembly control plan, control charts, process sheets.

Design of Jigs and fixture.

Team member for proto type part manufacturing and field trials. ACADEMIC QUALIFICATION:-

Bachelor of Engineering in Mechanical Engineering from Walchand College of Engineering, Sangli

PERSONAL DETAILS:-

Name : Sachin Vasudeo Khadke

Date of birth : 12/05/1977

Sex : Male

Language known : English, Hindi, Marathi

Passport details : Z6327597 valid till 29/4/2031

Address Flat no 703, Bellagio apartment,

Swami Bhaktivedant Marg, Near Uday hill top

Ravet, Pune

Pin -412101

State- Maharashtra

D E C L A R A T I O N

I hereby declare that all the statements are true and correct to the best of my knowledge and belief. Khadke Sachin V

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