Jonathon Lipko
ad5pxw@r.postjobfree.com Wichita Kansas 206-***-****
EXECUTIVE SUMMARY
Highly skilled Global Operations Executive focusing on large scale turnarounds with over 15 years of leadership experience from The Boeing Company to Tier 1 Suppliers. Offering a range of capabilities including business/financial instinct, strategic planning/implementation, performance analysis/enhancement, problem resolution, people growth/empowerment, marketing, and change management. Proven ability to formulate/accomplish multiple high visibility missions to drive positive results and surpass customer expectations. Proficient in the following areas:
P&L Ownership
Customer Interface Cost Savings/Avoidance Leadership Development Change Management Engineering Methods Global Business Operations Conflict Resolution Contract Negotiations Certified Kaizen Leader Current Security Clearance Supplier Management
PROFESSIONAL EXPERIENCE
JTL Consulting March 2023 – Present
Operations Consulting Firm focused on “Factory Turn-Arounds”
Executive Leadership Consultant – Wichita KS
Responsible to evaluate both leadership teams from the GM to Supervisors
Implemented LEAN processes to increase efficiency and output
Established and fostered relationships with customer executives
Increased output by 30% through standardization
HMS Aero November 2022 – February 2023
Aerospace Manufacturing Company
Chief Operations Office – Dallas TX
P&L Ownership of $18M
Implemented and executed recovery plans for multiple OEMs and Tier 1 Suppliers
Increased Efficiencies from 67% to 75% using LEAN processes
Lowered Scrap Rate of 6% to 5% through weekly reviews
Increase production flow by increase personnel on 2nd shift
Valor Minerals Management May 2022 – November 2022
Oil & Gas Accounting Firm with $100 Million in Managed Assets
Chief Operations Officer – Fort Worth TX
Responsible to change a privately held small business by developing and documenting corporate processes
Work directly with both the CEO and CFO founding partners implementing new company practices
Created a new Employee Handbook along with improved onboarding procedures
Selected and hired multiple new leadership and accounting team members
Amazon July 2021 – May 2022
World’s Largest Company with Sales over $250B
Operations Leader – Wichita KS
Leading an Operations Team of 300 to include Managers, Supervisors, and Team Members
Responsible to plan and execute site performance goals
Increased performance of team members by 50% in five weeks by communicating individual accomplishments
Lowered defects using peer-to-peer training that resulted in a showed a 24% improvement
Heroux-Devtek Inc March 2020 – July 2021
3rd Largest Manufacturer of Landing Gear Annual Sales $700M
Programs include Cessna/Beechcraft/Piper/Air Tractor/Thrush/SAAB 340/Hawker HS 125/Boeing 777/F-18/F-35
General Manager / Site Leader – Wichita KS
P&L Ownership of $12M
Led site from losses of -4% annually to a positive Gross Margin of 28% during COVID impacts
Reduced aging A/R from $965,000 to $17,000 through direct communications with customers
Increased Efficiencies from 86% to 111% through daily tracking and goal setting of Earned Hours
Lowered Scrap from 3.4% of Sales to 1.4% using detailed RCCA practices
Deferred $2.4M in Inventor orders due to COVID and reduced existing Inventory by 5%
Increased OTD (On-Time Deliveries) from 87% to 98% by setting expectations to KPI execution
Eliminated Over-Time Costs from 13% to 1.8% without impacting OTD
“Right-Sized” headcount by 15% to eliminate redundancies and reduce costs
Leading all Closure activities of the site for a November 2021 shutdown
GKN Aerospace March 2019 – March 2020
Leader in Composite & Metal Aerostructures Annual Sales $5B
Senior Director of Operations F-18 & CH-53K – Saint Louis MO
Led a multi-functional team of over 400 Team Members including managers and supervisors
Responsible to execute all operations for a $180M annual P&L of composite flight control surfaces
Lowered hourly overhead costs by 50% through headcount restructuring by shift and department
Increased Efficiency by 14% by providing operations leaders new “waterfall” schedules
Implemented CapEx projects exceeding $7M for new machines and building upgrades
Raytheon April 2018 – March 2019
World Leader in Development & Manufacturing of Military Radars Annual Sales $30B Operations Manager – Jackson MS
Responsible to lead an operations team with 150 Team Members and 12 Factory Managers
Responsible to execute all operations responsibilities of people, parts, and planning
Interviewed and hired over 50 new employees including 5 managers
JTL Consulting March 2016 – April 2018
Operations Consulting Firm focused on “Factory Turn-Arounds”
Executive Leadership Consultant – Wichita KS / St. Charles MO / Mexicali Mexico
Contracted with LMI Aerospace to restructure and recover two sites
Responsible to evaluate both leadership teams from the GM to Supervisors
Implemented LEAN processes to increase efficiency and output
Established and fostered relationships with customer executives
Increased output by 30% through standardization
Spirit AeroSystems July 2015 – February 2016
Boeing’s largest Supplier of Commercial Aerostructures Annual Sales of $8B
Director of Operations 787 Dreamliner – Wichita KS
Responsible to lead a 550+ factory multi-site organization with $1.1 billion in P & L
Lowered behind schedule work from 20,000 hours behind schedule to 4,000
Reorganized and reduced management team by 30%
Triumph Group October 2014 – July 2015
Leader in Aerostructures Manufacturing Annual Sales of $3B
Director of Operations 747-8 & 767 Tanker Programs - Hawthorne CA
Responsible to lead a 500+ multi-site organization with $500 million P&L
Established cost saving initiatives that reduced overtime by 130%
Reorganized baseline statements of work that increased efficiency by 30%
The Boeing Company July 1997 – October 2014
World’s Largest Aerospace Company Annual Sales of $100B
Senior Operations Manager 787 Dreamliner – North Charleston SC January 2011 – October 2014
Supplier Management Special Assignment 787 Dreamliner – Foggia Italy August 2010 - Jaunary 2011
Flight Operations Manager P8-A Poseidon – Tukwila WA October 2009 - August 2010
Flight Operations Manager 787 Dreamliner – Everett WA February 2008 - October 2009
Manufacturing Manager 737 Wings Systems – Renton WA December 2005 - February 2008
Structural Assembly Mechanic 737 Wings – Renton WA July 1997 - May 2002
EDUCATION
Master of Business Administration 2009
Seattle Pacific University Seattle Washington
Bachelor of Arts 2005 Seattle Pacific University Seattle Washington
REFERENCES
Michael Meshay Keith Schrader Keith Lopez
VP/GM President & CEO President
Heroux-Devtek Inc. Walbar Engine Modig Machine
817-***-**** 316-***-**** 316-***-****