Control Engineer Systems
Resume:
Lance Hagen
Sparta, WI. *****
*****.**@*******.***
OBJECTIVE
Versatile and knowledgeable self-starter with over 25 years of experience improving manufacturing processes in various roles and industries seeks opportunities in the engineering or management career.
KNOWLEDGE & SKILLS
Excellent oral and written communication keeps unity of the team and improves outcomes
Leadership & project management skills to insure quality systems are delivered on time and in budget
Ability to design and commission electrical panels, systems and products for plant service and control
Create & interpret electrical diagrams, process diagrams, wiring diagrams along with Bill of Materials.
Experience researching, evaluating and planning engineering projects for plant system improvements
Understands and utilizes NFPA 70 & 70e, OSHA, MSHA codes and regulations for public safety
Provide risk assessment and lean manufacturing principles to new and legacy process systems.
Effectively utilize TPM (total productive maintenance) principles including RCA, 5S, OEE tracking
Strong analytical skills to problem solve and troubleshoot issues, derive root causes, determine action
Electrical and mechanical testing & commissioning of machines, processes to insure quality and ROI
Proficient PLC software programming languages include Ladder, FBD, SFC & ST.
Efficient machine programming languages include Python, C++
Proficient applications include MicroSoft Office Word, Excel, PowerPoint, Maximo Asset Management
Efficient applications include Computer Aided Drafting (CAD), MS Projects
Proficient in PLC Software Programming, Development and Testing
Proficient in SCADA & HMI Software Programming, Development and Testing
Efficient use and troubleshooting of communication protocols; Ethernet/IP, OPC, DeviceLogix, Profibus
RELEVANT WORK HISTORY
2018 to
Corporate Control Engineer SmartSand, 29499 Hwy 12, Tomah, WI. 54660 715-***-****
2024
Oversee all day-to-day development and programming of HMI, and PLC control for multiple mining facilities located in Wisconsin and Illinois.
Responsible for managing multiple projects simultaneously while insuring deadlines and outcomes.
Development, implementation and commissioning of new process control systems & machines.
Develop, maintain and update diagrams for new & existing electrical projects to NFP70 & 79.
Identify design specifications of state of the art electrical control systems and apply the technology
Develop & utilize HMI historian to provide data analytics essential for maintenance and production.
Oversee software transition of Wonderware Intouch 2014 to Wonderware for System Platform 2017
Designed & installed sand dryer control to reduce emissions, save energy and improve performance
Awarded yearly personal performance bonus 4 of the 5 years working for Smartsand
2013 to
Electrical Supervisor/Control Eng US Silica, 2500 IBand Avenue, Sparta, WI. 54656 301-***-****
2018
Analyze plant processes, design and implement control solutions
Program, test, and implement PLC, SCADA & HMI programming.
Development, maintenance, and PM of electrical installations in accordance with MSHA and NFP70
Provide technical support to operations and technical troubleshooting to maintenance
Designed sand dryer control application saving company more than $250,000 per year in energy costs
Recipient of numerous spotlight awards for performance excellence
2004 to
Electrical Maintenance Supervisor, Grede Foundries, 700 Ash Street, Reedsburg, WI 53959-2134
2008
Responsible for the supervision, safety, training, and delegating of electrical maintenance team
Inspecting work to ensure it is in accordance to company standards, electrical codes as they apply
Troubleshooting major system & machine failures to determine root cause and risk assessment
Implement TPM fundamentals such as RCA, OEE Tracking, Planned Maintenance, 5S
Lowered electrical downtime from 3.5% to 2% increasing dept. throughput $3,600/wk
Received promotion from mechanical supervisor to electrical supervisor
Created training for new employees that significantly reduced downtime due to inexperience
2003 to
2004
Project Manager, International Malting Company, 3830 W. Grant St. Milwaukee, WI 53215
Develop projects, setting tasks and establishing milestones to adhere to project goals and deadlines
Manage risks to minimize sudden challenges effecting outcomes of capital projects
Coordinate the necessary resources needed to ensure availability, allocation and team function
Maintain relations with vendors while being liaison between managers, supervisors and stakeholders
Conduct regular meetings to insure clarity costs, changes, requirements and timelines
Manage and commission the completion of a 20 million dollar automation upgrade
Developed and instituted PM Program for this 20 million dollar upgrade
Discovered several faulty designs during upgrade, proposed & instituted long term solutions.
2000
Control Engineer, RC Foundry, 1000 Foundry Drive, Richland Center, WI. 54655
1988
Managed design & installation of all electrical power distribution systems and networks for automation of machines, processes, & systems in accordance to NFPA 70 and 70e.
Program, test, and implement PLC, SCADA & HMI programming enhancing operation & safety
Design and schedule projects for new electrical services, integrated systems, machines and processes
Conceptualize design, layout Bill of Material, and Design panel in accordance to NFPA 70 and 70e code.
Creating, maintaining and updating all electrical documentation and diagrams for new and existing system, processes and machines that include one line diagrams, schematics, ladder & wiring layout.
Integrated new and legacy machines, processes and systems with PLC, HMI & Robotic control
Identify state of the art electrical control systems and apply the technology
Utilized PLC programming to reduce costs & improve throughput. Reduced downtime by 30% to less than 5% over a 1 year period following its installation.
Received multiple bonuses and raises for innovation and management of project installations
Research and designed first of its kind robotic (ABB, Kuka, Reis) application for removing flash on castings using hydro abrasive water jet technology.
ADDITIONAL WORK EXPERIENCE
Engineering Assistant (heavy manufacturing ) Grede Foundries, Reedsburg, WI
Maintenance Supervisor (light industrial foam product manufacturer) No-Sag Products, Goshen, IN
Electrician (industrial & commercial) L&M Electric, Goshen, IN
Electrician (industrial & commercial) M-Line Products, Nappanee, IN
Electrician / Electrical Systems Repairman, Reserve, Dubuque IA. / Guard, Prairie Du Chien, WI.
EDUCATION
ELECTRICIAN / ELECTRICAL SYSTEMS REPAIRMAN, Army Reserve/ National Guard, Fort Leonard, MO
ELECTRO-MECHANICAL ASSOCIATES, Southwest Technical College, Fennimore WI.
SUPERVISORY MANAGEMENT, Southwest Technical College, Fennimore WI.
Professional References
(Additional upon request)
Dale Nguyen, Chief Wonderware Application Engineer, GS PlantOptics, Brookfield, WI
1-608-***-**** **********@*****.***
Diane Huoy, Corporate IT Supervisor, Smartsand, WI.
1-608-***-**** *********@*****.***
Troy Anderson, Operation Manager Maintenance Superintendent, US Silica Plant, Sparta, WI
Ali Valizadeh, Engineering Manager, Controlsoft Highland Heights, OH
1-330-***-**** **********@**************.***
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