Test Equipment Product Development

Miguel Angel Ybarra

Summary

To obtain a position that provides me with the opportunity to improve and utilize my skills and knowledge in the field of new product manufacturing. Test software/hardware integration, deployment, and installation of Automated Test Equipment (ATE), test process development and project coordination, ensuring smooth transition from product development to mass production.

Skills

·Airframe components

·Blueprint analyzing

·Hydraulic troubleshooting

·Training personnel

·Utilization and testing of special test equipment and tools.

Experience

BOEING - Spectrolab, Sylmar, Ca. October 2023 - PresentAssembler B

• Integration assembly on satellite panels. Wiring Routing on mylars and substrate panels.

• Wire splicing, crimping, and welding on satellite panels for variety of different projects for different customers.

• Experience with leak testing of Nitrogen & helium.

• Experience in Repair, assemblies & overhaul.

• Conducting various tests or experiments which may require minor modifications in test setups or procedures as well as subjective judgments in measurement, selecting, preparing, and operating standard test equipment and records test data.

• Integration work, bonding, assembling actuators, high-pressure pumps, hydraulic pumps, and cryogenic systems on satellites for SWOT (reads water molecules from Atlantic Ocean to Pacific Ocean).

• Working with microscopes, tweezers, Xacto knives, and small parts assembly for precision tasks.

• Conducting environmental testing according to DO-160 ISO-17025 standards.

• Certified in J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, and Surface Mount NASA STD 8739.2.

• Conducting EMI testing for satellites.

• Soldering connectors onto PCB boards.

JPL – NASA, La Canada Flintridge, California September 2022 – March 2023 Lab Techncian III / Test Engineer III

·We clean parts (fasciners, washers, parts for the sattelite structure)

·Method type 1 for cleaning (solvent, pascivation clearning, oakright cleaning, nitric acid)

·Working with machines and replace components/parts.

·Nesar sattelite, Europa Clipper, Mars 2020

·Fabrication, Counter Sinking, Riveting

·Assembling Sub Assembly Units

·Using Hand Tools, Instrumentation Tools

·Interrogation, Bonding, soldering

·Environmental Testing DO-160 ISO-17025

·J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, Surface Mount NASA STD 8739.2 Cert.

·EMI Testing for Satellites

·Soldered Connectors onto PCB Boards

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

Northrop Grumman July 2021 – September 2022

Manufacturing Technician 3

·Filament & Winding

·Assemble Propulsion Tanks in a Clean Room Environment

·Wind Tanks with carbon fiber material

·Laminate tanks with adhesive tape on tanks

·Worked in weld lab, Prepped, and assembled tanks prior of Tack and Tig Weld.

·Worked in Lab Department, worked on In strong Machine

JPL-NASA, La Canada Flintridge, California 01/2019 - 03/2020

Engineering Technician III

As a Technician I performed assignments that are not completely standardized or prescribed, select or adapts standard procedures or equipment, using fully applicable precedents, receives initial instructions, equipment requirements, and advice from supervisor or engineer as needed, performs recurring work independently. Work is reviewed for technical adequacy or conformity with instructions. I perform at this level one or a combination of such typical duties as:

·Constructing components, subunits, or simple models or adapts standard equipment; may troubleshoot and correct malfunctions.

·Following specific layout and scientific diagrams to construct and package simple devices and subunits of equipment.

·Conducting various tests or experiments which may require minor modifications in test setups or procedures as well as subjective judgments in measurement, selecting, preparing, and operating standard test equipment and records test data.

·Extracting and compiling a variety of engineering data from field notes, manuals, lab reports, etc., processing data, identifying errors or inconsistencies, selecting methods of data presentation.

·Assisting in design modification by compiling data related to design, specifications, and materials that are pertinent to specific items of equipment or component parts; developing information concerning.

·Integration work, bonding, assembling, actuators, high pressure pumps, hydraulic pumps, cryogenic on the Satellite for SWOT (reads water molecules from Atlantic Ocean to Pacific Ocean.

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

· Environmental Testing DO-160 ISO-17025

·J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, Surface Mount NASA STD 8739.2 Cert.

·EMI Testing for Satellites

·Soldered Connectors onto PCB Boards

Space X, Hawthorne, CA 12/2016 – 03/2018

Test Specialist/Structure Tech/ Mechanisms For The Falcon 9, And The Dragon

·Assembled and Tested A Variety of Different Struts Such as Avionics Hexapod Struts, Lox Snorkel Struts, MVAC Skirt Struts, Lox Dome Tray Struts, and Sump Struts. Installed Different Clevis’s For Different Test’s For Different Struts

·Performed Different Load Test’s on Instron Machine Using Different Pounds OF Force That Goes Up 56,000 lbs

·Performed Work According to Procedures, Specifications and Test Instructions, Using BlueHill 3

·Worked in through hole department working PCB boards, Uni PCB X-Ray Machine, Soldering connectors onto PCB Boards using Through Hole Selective Wave (MannCorp) machine, Worked on conformal Coating on PCB Boards. Operated HydroJet 24in Belt PCB Board Cleaner

·Used Precision Calibrated Tools – Torque Wrenches, Micrometers and Calipers.

·Performed Other Related Duties, As Assigned, For the Purpose of Ensuring an Efficient And Effective Work Environment

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

·Tested A Variety Of Different Latches That Releases The Fairing Of The Falcon 9 Using a Number Of Different Flow Media, Including: Argon, Helium, Iodine, Liquid Nitrogen, Oxygen, Water, Xenon In a 100k cleaning room environment to eliminate any foreign object damage.

·Able To Read And Interpret Blue Prints

·Environmental Testing DO-160 ISO-17025

·J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, Surface Mount NASA STD 8739.2 Cert.

·EMI Testing for Dragon Capsule

·Aircraft in-flight entertainment systems testing, atp, qtp

·Various aspects of the IFE system are tested at unit, integration and acceptance level for performance. The startup time of the system is tested. A very important step is power testing at unit level, to verify that the power level of each unit.

VaccoIndustries, South El Monte, CA 4/2016 – 11/2016

Space Assembler & Test Engineer

·Assembled Boeing 750 Check Valves, Cryogenic Fluid Controls, Filters, Isolation Valves, Quick Disconnects, Boeing 750 Pneumatic Regulator Assembly, Boeing 850 Relief Valves, Service Valves, with technical manuals, blue prints, & work orders. Making adjustments on the Regulators and Relief Valves for better performance.

·Performed Tests by using ATP & QTP, Performed tests using LabView Automated Software Program, Plotting Graphs using Word Excel & LabView.

·Test equipment set-ups, pressure gauges, flow meter, electronic thermometer, pressure transducers, Thermocouples, RTDS, Agilent’s set ups, yokigawa, oscilloscope, power supplys, national instruments setups.

·Extensive experience in developing Engineering documents for Test Equipment such as Verification and Validation Test Plan, Test Specification, Test Report, Schematic, Bill of Material (BOM), and Manufacturing Acceptance Test Procedure (ATP).

·Worked with 5900 series Instron Machine for Bellville parts to eliminate friction and cycle Bellville’s for a better hysteresis.

·Measured and recorded listed dimensions to calculate the shimming of the regulator housing, poppet, piston, controller end cap, Bellville & Bellows.

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

Eaton Aerospace Corporation Irvine, CA 9/2015 – 4/2016

Test Engineer II

·Testing using Boeings specifications of acceptance test procedures, quality test procedures with witness testing from Boeing and FAA representatives with conformity test set up.

·Instituted and updated Engineering and Manufacturing documentation including schematic, and test procedure.

·Assembled test set ups using schematics for these components: pump control manifold, aerial boom nozzle, aerial refueling receptacle universal, climb body tank valve, fuel float vent valves, pressures fueling shut off valve.

·Experienced in Test set up Instruments with, XY plotter, oscilloscopes, pressure transducers, thermal couples, power supplies, multimeters, thermometers, load system drives, heaters, hydraulic pumps, Data Recorder

·The Labview software system included: power control design, instruments drivers for calibration AC, DC voltage and current sources, Labview TestStand interface function calls, boundary scan and synchro resolver for rotational motion control and detection.

·Environmental Testing DO-160 ISO-17025

·J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, Surface Mount NASA STD 8739.2 Cert.

·EMI Testing

Ontic BBA Aviation, Chatsworth, CA 9/2014 – 9/2015

Mechanical Assembler & Test Engineer

·Leading a team tasked with meeting monthly production goal

·Assembled AC Motors for Boeings 737 & 747 Model # 452MC20, 453RW6, 453RW7

·Test AC Motors using ATP in a Test cell using a automated program

·Operating dielectric & insulation test on AC Motors using Dielelectric & Insulation equipment

·Perform Lockwire on AC Motors & Touch up with Aledine

·Perform acceptance test procedure using test set-ups, pressure gauges, flow meter, electronic thermometer, pressure transducers, Thermocouples, RTDS, Agilent’s set ups, yokigawa set ups, oscilloscope

·Compliant and up to date with all current Aerospace specifications.

·R & O Turbine Engines

·Experienced in Jet Fuel Mil-J-25656

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

·Environmental Testing DO-160 ISO-17025

·J-STD-001, NASA STD 8739.7, ANSI/ESD S20.20, Surface Mount NASA STD 8739.2 Certified

FMC Technologies & DDS, Fullerton, CA 8/2012 – 2/2013

Technician III & Test Engineer

·Performed high-power synchronous motors and generators utilizing permanent magnet technology. Operating up to 23,000RPM with power levels up to 16,000HP

·Assembled & Tested PMM2, SWRI, and Pantera Motors & Drives by Blueprint

·Winding Coil with 16 Thru 50 Gauge & Half Gauge Magnet Wire for SWRI, PMM2, FRAME 8 Motors & Drives

·Assembled Lamination Magnet Actuators and Magnet Bonding with sequence

·Operated Indoor 4 ton Gantry Crane with anchor shackles or chain shackles.

·Performed mechanical and electrical repairs which included harness repair as well as lapping and honing

·Balanced rotors on balancing machine

Meggitt Control Systems, North Hollywood, CA 11/ 2010 – 7/2012

Mechanical Assembler/Test Engineer

·Carried out primary inspection, disassembled, cleaned and inspected then reassembled and lockwired all units I/A/W according to manufacturer’s specifications and to Aerospace standards.

·Performed mechanical and electrical repairs which included harness repair as well as lapping and honing various components including the cylinder block for new piston sizes.

·Compliant and up to date with all current Aerospace specifications.

·Fully knowledgeable in piece part inspection and calibration of measuring tools.

·R & D Turbine Engines.

Stanford Mu Corporation, Carson, CA 1/2007 – 10/2010

Mechanical Assembler/Test Engineer

·Leading a team tasked with meeting monthly production goal

·Assemble and test hydraulic and pneumatic valves using hand tools and precision measuring devices.

·Experienced in set up Test Stands and modify Test Stands for TP-25 Turbine Engines Also using Red Oil & Skydrole Fluids.

·Vibration Testing-Preliminary Frequency Response Test, Vibration Testing-Random Vibration Test.

·Worked with (Microscopes, Tweezers, Xacto Knifes, Small Parts Assembly’s)

Air Turbine Mechanic for C130 Airplane and ALCO Air Logistical Support Company

·Carried out primary inspection, disassembled, cleaned and inspected then reassembled and lockwired all Turbine Engines.

·I/A/W according to manufacturer’s specifications and to Aerospace standards. Performed mechanical and electrical repairs which included harness repair as well as lapping and honing

·various components including the cylinder block for new piston sizes

·Completed full customer reports along with all relevant paperwork that was required to be produced

·Tube bending on neumatic lines and for test stands

Space Component Department

·Performed leakage tests on GN2 Propellant System Regulator for NASA

·Performed leakage tests on pressure regulators for Lockheed Martin

·Performed leakage tests on primary and secondary sides of the pressure regulator.

·Performed precision welding on space regulators.

·Performed constructed Sub-VI’s and scripts for use with LabView in performing automatic test functions including data acquisition and controls, Also performed in testing and debugging software programs using LabView.

Previous Experience

·US Army Active Duty – Apache Attack Helicopter Mechanic (11/2002 -12/2006) Fort Eustis, Virginia

Education

·High School Diploma- Victorville High School, California 1998

·Associate of Arts Degree for Computer Technician- United Education Institute, California 1999

·Certificate for Helicopter Mechanic- ARMY Fort Eustis, Virginia 2005

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