Production Planning Manufacturing Plant

Over ** years of experience in the areas of Plant Operations, Production Management, Shut Down Planning and Execution and Resource Management in the Chemical Industry.

Presently associated with Black rose industries Ltd, Jhagadia as Unit Head.

Work Experience

AGM - Manufacturing Jan 2024 - Present

Black Rose Industries Ltd, Jhagadia

Working as a Unit head of chemical manufacturing plant.

Production planning to meet the customer requirement in time.

Daily meeting with all HOD. DPR review, Dispatched discussion, plant safety review, HR review, product quality review,Engineering review.

Monthly production report and utility consumption report and monthly raw material consumption report.

Co ordinate with sales and marketing department.

Legal requirement and compliance (Statutory ) review in every month.

Troubleshooting and debottlenecking of the process abnormalities.

Reporting to MD.

Senior Manager - Production July 2022 - Jan 2024

Songwon Specialty chemicals-India private Ltd, Ankleshwar

Working as a head production of four specialty (Polymer) chemical manufacturing plant.

Production planning to meet the customer requirement in time.

Handling unit process like chlorination, alkylation, hydrolysis, decarboxylation reaction and unit operation like distillation, filtration, drying, scrubbing.

Handling Hazardous Chemicals like Phosphorous Trichloride, Alumnium chloride, Pyridine, Ammonia, Cyanuric chloride and solvent like Xylene, Heptane, methanol, Sulfolane, EDC, MIBK, IPA, Puyridine, MCB, DMF.

Generate daily and monthly production report and utility consumption report and monthly raw material consumption report.

Planning & scheduling of the activities in SAP.

Responsible for all internal audits of ISO systems and safety audits. Maintaining documentation of ISO 9000, ISO 14001 and OHSAS 18001.

Troubleshooting and debottlenecking of the process abnormalities.

Reporting to site head.

Production Manager Dec 2014 -July 2022

ATUL LTD, Valsad

Working as a plant manager of two herbicide manufacturing plant.

Production planning to meet the customer requirement in time.

Handling unit process like phosgenation and unit operation like distillation, filtration, drying, scrubbing.

Handling Hazardous Chemicals like phosgene and Xylene, Isocynate.

Generate Daily and monthly production report and Utility consumption report and Monthly Raw material consumption report.

Planning & scheduling of the activities in Oracle.

Responsible for all internal audits of ISO systems and safety audits. Maintaining documentation of ISO 9000, ISO 14001 and OHSAS 18001.

Troubleshooting and debottlenecking of the process abnormalities.

Reporting to General Manager.

Shift Manager Nov 2013 - Dec 2014

Indofil Industries Ltd, Dahej, Bharuch

Production planning & Scheduling and strive for attaining the production targets and meet the customer requirement in time.

Allen Bradley Make DCS Plant ( Fully automation plan )

Handling Hazard Chemical like CS2 and Ethylene diamine.

Planning & scheduling of the activities in SAP.

Adhering to rules on shop floor such as Energy isolation and log out, tag out, Confined space, fall protection, First break, Emergency vehicle.

Implement 5 S systems in plant activity & maintainance.

Troubleshooting and debottlenecking of the process abnormalities.

Reporting to production manager

Senior Production Executive Feb 2008 - Nov 2013

J M Huber India Private Limited (A subsidiary of J M Huber Corporation, USA)

Production planning & Scheduling and strive for attaining the production targets and meet the customer requirement in time

Allen Bradley PLC Plant (Fully automation plant): operated various instrument equipment including control valve, on off valve, level Transmitter, on line PH meter, Density meter, Flow meter, Temp transmitter.

Adhering to rules on shop floor such as Energy isolation and log out, tag out, Confined space, fall protection, First break, Emergency vehicle.

Participate in Change Management, CAPA, PHA, PSSR, JSA.

Operate all the equipment and machineries economically and efficiently like Allen Bradley PLC, SS reactors, and filtration units, Spray dryer, Vertical Mills, Water Treatment Plant, ETP and Utility.

Co-ordinate with service departments including Mechanical, Electrical, Instrumentation and reduce down time of the process.

Maintain consistent quality of the finished products using quality tools including, SPC, CAPA.

Troubleshooting and debottlenecking of the process abnormalities.

Reporting to production manager.

Shift Engineer Sept 2005 - Feb 2008

Meghmani Industries Limited, Chharodi, Ahmedabad

Performing unit process such as Hydrogenation, Nitration, Denitrosation & unit operation like distillation, high-pressure reaction.

Handle the Pendimetheline plant

Drying (Tray dryer, RVD), Filtration, (Star filter, cartage filter).

Process planning & Scheduling.

Measuring and analyzing process performance regarding technical progress.

Reporting to plant incharge, production manager & works manager.

Shift Engineer Dec 2002 - Sept 2005

ENZAL Chemicals (India) Private Limited, Panoli

Performed the pilot plant for various processes and checked the process capability for the quality improvement of product.

Working on the bench marking process of equipment purchase and set standards to use reliable equipment s.

Education

BE-Chemical Engineering 2001

L. D. College of Engineering, Ahmedabad, Gujarat

Personal Information

Vinod Bhagvandas Patel

Contact no: 823-***-****

Native place : Patan (North Gujarat)

Birth Date : 23 Feb 1980

Email address : ********@*****.**.**

Skills

Languages

Fluent in English, Hindi and Gujarati

Production Management

Planning the production activities and implementing plans with a view to ensure timely accomplishment of production targets within the cost parameters.

Implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.

Operations and Manufacturing

Preparing & monitoring annual product wise volume budget of the division and ensuring compliance.

Generating annual product wise efficiency budget for raw materials, utility; identifying loss points, improvement plan based on the loss points.

Monitoring daily/monthly MIS and setting target, taking corrective steps to get planned productions and savings in efficiency as per budget wherever required.

Installation & Commissioning / Maintenance

Anchoring installation & commissioning of plants and ensuring completion of project in minimum turnaround time with effective resource utilisation.

Reviewing & analyzing various groups to enable start-up / shut-down activities.

Planning maintenance schedules of machines & instruments to increase plant up-time/ reliability.

EHS Management

Follow plant safety plans, Standard Operating Procedures (SOP) for new products for ensuring Environment, Health & Safety.

Identifying critical parameters and processes which are hazardous in nature & undertaking steps for curtailing plant upsets, fluctuations, emergencies and associated risks.

Participate in Change Management, CAPA, PHA and PSSR.

Compliance to Specific MMSRs.

Implement Cardinal Rules on shop floor

Resource Management

Leading, managing & monitoring the performance of team members to ensure efficiency in the various process operations.

Ensuring effectively planning for the Plant- converting rolling sales plan into production monthly plan based on budgeted recipe converting it to raw material requirement.

References Available upon request

Vinod Patel

Telephone: +91-823*******

Email Address: ********@*****.**.**

Contact this candidate