El Paso Program Manager
Resume:
Alvaro Carrillo
**** *. **** ***. * *, El Paso, Texas, 79907
Email: ****************@*****.*** Phone: 915-***-****
Objective:
Seeking a challenging role in Manufacturing and Process Engineering where I can leverage over 30 years of experience to improve productivity and quality. I am a dedicated team player with a strong focus on safety.
Experience:
Manufacturing Supervisor
Mid-West Textile, El Paso TX
May 2023 – January 2024
Administered all shipments for customer and partner warehouses.
Supervised activities of operators for loading and unloading finished goods.
Planned and prepared future shipments and procured materials.
Managed daily work of forklift drivers and other warehouse personnel.
Reconciled loading trailers.
Supported the manufacturing area to complete missing finished products from the production area.
Planned shipments through SAP and ERP programs.
Manufacturing Engineer
Johnson & Johnson, El Paso TX
Aug 2018 – May 2023
Collaborated with customers to meet their specific requirements for new assembly process lines for medical applications.
Managed all validation, execution, and management documentation processes.
Executed all aspects of validation projects, including Technical Writing authoring and executing Validation Master Plan (VMP), Software Validation (SV), Validation Plan (VP), Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols/reports.
Reviewed, approved, and supported validation activities conducted by approved suppliers.
Managed and provided leadership for the functional group's development, direction, and effectiveness.
Interacted with peers across projects to secure resources and commitments.
Presented complex technical information effectively.
Consultant Program Manager
PROD Design & Analysis, El Paso TX
July 2017 – May 2018
Supported customer requirements for new assembly process line for medical application.
Prepared machine specifications using Program Manager activities following all medical and customer specifications.
Prepared all timeframes for validation phase until delivery at destination.
Manufacturing Supervisor
DISH Network, El Paso TX
Sept 2015 – May 2017
Supported customers in the manufacturing site.
Led a team of associates to achieve production goals.
Met monthly goals for every area, including safety, production, and quality.
NPI Leader
Cummins Inc., Juarez, Chih, MX
March 2008 – Sept 2015
Supported New Product Introduction Program for XPI JV at Cummins.
Implemented Lean Manufacturing on site.
Led all action items for implementation with a cross-functional team.
Led all APQP and PPAP activities to Customers deliverables.
Launched a completely new production line for more capacity and applied all lessons learned to the new operations.
Hosted and trained other engineers from different sites worldwide.
Sr. Process Engineer
Delphi Energy and Chassis, Juarez, Chih, MX
Feb 2004 – March 2008
Developed, implemented, and supported new projects, customers, and products.
In charge of new projects, implementing new Resistance Welder.
Conducted Process FMEA, Prototype builds, First Article Reports and Customer Approval, Design review, Machine Qualification Plans (MQ), Process qualification plan Reports, Pre-production readiness reviews, etc.
Education:
Universidad Autónoma de Nuevo León, Monterrey NL, México
Degree: Electronics and Communications Engineer
Communication:
English, Spanish
Skills & Abilities:
Molding Process, Synchronized Manufacturing
Lean Manufacturing, PFMEA, PCP
JIT, Research
Resistance Welding, Six Sigma Projects
Problem Resolution, Design for Manufacturability
5S, Kaizen
Layout distribution, Root Cause Analysis
Change Control, Continuous Improvement
Machines Operated:
Molding Machines, Hydraulic Press Machines
Winding Machines, Laser Printer Machines
Resistance Welding Machines, Washer Machines for clean room
Final performance Machines, Crimper cables Machines
Stamping and Roller machines, Camera Inspection Machines
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