Production Manager Plant

TENURE TENURE COMPANY NAME DESIGNATION

****-**** ****-******** ***** GLASS Assistant Production Manager

BAHRAIN

****-**** ******* ***** ******* (polyester plant) Sr. Chemical Engineer

Faisalabad, Pakistan

WORK EXPERIENCE AS TECHNICAL CONSULTANT

*Reverse Osmosis Units:

* Responsible for smooth operation of 5 RO units having total capacity 110M3/hr

Like two plants capacity 30M3/ Hr, Two plants of 20M3/Hr and one plant having

10M3/hr capacity and operating 24/7 and supplying sweet water and mineral water

Supply all over Bahrain.

*Monitoring all permeate flow, reject water flow and recycle and overall plant Recovery%.

*Making CIPS plan for each RO unit on weekly basis to improve the efficiency.

*Closely monitor the performance of RO membranes of each vessel and doing CIP to

Improve efficiency and to kill microorganism.

*To check and monitor the individual RO vessel membranes and arrange to change if giving

high TDS.

* To inject right doze of antiscalant to improve the efficiency of RO membranes.

*Arranging backwash of Multimedia filters on regular basis and changing the materials of

media if necessary.

*Dozing and Sanitization of Drinking water lines:

*To maintain the given water composition by injecting the minerals like Calcium Chloride,

Magnesium Sulphate, Sodium Bi carbonate, Potassium Bicarbonate etc.

*Calculation of chemical requirement and adjustment of mineral dozing pump stroke for

Achieving correct composition of mineral water.

*To inject the right doze of cl2 to kill microorganism and then doze sodium metabisulfite

To remove cl2 before entering to RO unit.

*To doze right amount of O3 by setting of ozone generator after the RO unit to make sure

Water is safe from all types of bacteria.

To do Disinfection and flushing of ozone tank, water tank in filling machine station and

Product lines as well and to make sure that O3, cl2 and H2O2 after disinfection within

specifications.

WORK EXPERIENCE AS QUALITY MANAGER

*To do water analysis tests like to check Ozone, Total Cl2, PH, Conductivity and TDS in

running production and to take corrective actions if found any abnormality.

Regularly check the water analysis of raw water trucks as per specifications.

To Check Microorganism Bacteria tests like Pseudomonas aeruginosa, Total Bacteria (TBC)

and Coliforms by Membrane Filtration apparatus.

To check Bacteria test by Psedualert method using Fluorescence ANALYSIS CABINET.

To conduct tests like Fluride, Nitrite, Nitrate, SO4 and Iron by using specific testing

procedures and using Spectrometer DR3900.

Responsible for calibration of all related instruments like Spectrometer, Conductivity

meter, PH meter etc.

To check Alkanlity, Calcium Hardness and total hardness by using Titration method.

Responsible to maintain proper stocks of all chemicals under use for testing purpose

To look after day to day operation activities and machine performance includes Water

Filling and washing machines, Labelling machines, Packaging & Blow molding machines

Working Experience as Factory Manager in Aljaser Company

*Responsible for production of 5 Herbal water lines including 565ml

200ml, 30ml, 50ml and 200&320 PET lines.

*To manage the day do day operation of three Reverse osmosis units with total 60M3/Hr

Capacity.

To monitor and adjust the machine parameters as per product change.

To manage proper inventory level of Reforms, Packing boxes, Bottle caps,

Stretch films, Glues, Labels etc. with coordination of subordinates.

To follow the disinfection weekly plan to all three units and make sure that it is done with

right injection of doze like oxonia, Sodium hypochlorite or Pc11 chemicals at different steps.

Zzzz Troubleshooting of any fault and coordination with Engineering team to resolve within

due course of time.

To follow the production plan circulated by Sales and marketing and utilize all resources

to meet the customer’s delivery date.

Conduct daily meeting and discuss all problems regarding the Machine, Materials,

Quality, Dispatch and Finance. Coordination with Ministry of Health to take approval of

chemicals.

* To assist General Manager in all administrative and technical matters regarding

plant operations.

Dealing with the auditors and fulfilling their requirements during audit.

Ensuring the company has appropriate processes for receiving and recording information regarding incidents, hazards and risks and responding in a timely manner.

Developing a strategic plan to meet objectives set out in the Quality, Health & Safety Policy.

Ensuring there is a system in place for creating, modifying and approving Quality, environmental, health and safety documents.

Ensuring the organization’s potential emergency situations have been identified and that a fully resourced emergency plan, procedures, business continuity plan and critical incident response, including provision of appropriate personnel and equipment, is in place.

Work Experience as Assistant Production Manager

As a Proposal Engineer my key responsibilities were:

Responsible for smooth production operation and to make ensure all safety rules

and regulations are being taken during normal operation or during maintenance

of equipment.

Liaisons with maintenance team for the preventive maintenance of all equipment’s

to avoid unscheduled breakdown of production. Always make sure for smooth continuous production operation.

To attend the frequent visits by Customers for audit the safe production operation

and to ensure all key quality tools are in place to maintain high level of quality

of product.

To hold product development meeting to discuss the new requirement of

customers among R&D, Production, Quality dept.t and raise request to produce

a sample production for taking approval from Customer within due course of time

and informed to the customer for sample delivery accordingly.

To follow up on feedback of customers on sample product and its outcome shared

with all stake holders until a regular business started on newly developed product.

To implement 5S technique for making the production area to look in more

organized manner

To do analysis of KPI of each employee by end of each month and recommend

the compensation benefits accordingly as per appraisal and company policy.

To handle almost 200 employees inducted in production deptt. And responsible to

manage their Annual leave schedules accordingly.

Work Experience as Chemical Engineer

*Responsible for safe and efficient operation of the Production department. Also

covering other aspects regarding product quality, process and hold up,

emergency handling, power failure, start up and shut down activities

To have periodic rounds of deptt * Note down non conformities and to give instructions to subordinates. In case of major

non conformities to inform to Area manager/Top Management and take corrective

and preventive actions in consultation

To check the process parameter *To have the periodic round of assigned unit and give instructions for making changes

in process variables to achieve optimum results. To check analysis of quality control

points and in case of deviations from standards to take corrective actions.

To coordinate with the services To coordinate with services deptt. regarding abnormality in the performance of any

machine or equipment through work order and to supervise the job carried out.

To have checked that safety rules are being properly followed.

Scheduling and planning p *Schedule and planning production activities and preparing estimate production

progress report by end of the shift and give recommendations to Area Manager for

taking actions.

To co-ordinate with excise *To coordinate with excise deptt. Regarding inventory level controlling of raw materials

and product using ERP system oracle based.

To co-ordinate with services d *To coordinate with services deptt for the execution of schedule and unscheduled jobs.

Personal Profile

Proactive individual with demonstrated leadership abilities, Strategic planning and problem-solving acumen gained through different projects and work experience of around 21 years. Methodical and well organized in optimizing coverage to meet operational demands. Work professionally to ensure all statutory & corporate obligations are met.

Career Objective:

Seeking a challenging and professionally rewarding role in the engineering sector to accrue expertise towards the qualitative enhancement of the personal growth.

Academic Qualification:

TITLE

PASSING YEAR

Bachelor in Chemical Engineering (B.E - Chemical)

Institute of chemical Engineering & Technology, University of the Punjab Lahore. Pakistan

2002

Intermediate (H.Sc)

Govt College Gujranwala, Pakistan.

1996

Matriculation (S.Sc)

Govt.Higher Secondary School G T.Road Gujranwala

1993

Memberships:

Member of Pakistan Engineering Council as a Registered Engineer. (PEC # CHEM/7542)

Registered in Committee for organizing Engineering professional Practice

(EPP/C3209/CH/01-C)

Member of Institution of Engineers, Pakistan. Bahrain Chapter since 2009.

Career Timeline:

TENURE COMPANY NAME DESIGNATION

2024 to Present Aljaser Water Factory Company, BAHRAIN Factory Manager

2020 to Present Aqua Utilities, Bahrain Ice &Water plant,

Bahrain

Technical Consultant

2019 – 2020 ITC WATER&BOTTELING COMPANY

Bahrain

Chemist& Operations Manager

MPANY

2 MONTHS INTERNSHIP

(JUN - JUL 2011) BYCO PETROLEUM LIMITED

2 MONTHS INTERNSHIP

Aqua Utilities & Bahrain Ice water Plant 2020 to present as Technical and Quality Manager

Aljaser Water Factory Company 2024 to present

CPIC-ABAHSAIN FIBER GLASS

BAHRAIN 2009-2019

Ibrahim Fiber Limited polyester plant 2003-2009

Contact this candidate