Curriculum Vitae
NAME SHYAM BABU AGARWAL
AGE 56 YEARS ( DOB: 20TH MAY 1968)
PROFESSIONAL
QUALIFICATION
FIRST CLASS DEGREE IN BACHELOR OF
ENGINEERING – MECHANICAL-1993
PROFESSIONAL
EXPERIENCE
32 YEARS
CONTACT DETAILS
Skype ID
shyam.agarwal271
E-MAIL:
**************@*****.**.**
Mobile:
0091-8320924581
0091-701-***-****
PERMANENT ADDRESS:
GANDHI ROAD, BHIM NAGAR,
ADJACENT MAIN ROAD
SLOPE, THATIPUR,GWALIOR-
(M.P.)
PIN-474011
INDIA
PASS PORT DETAILS:
NUMBER : M-4341197
PLACE OF ISSUE: BHOPAL (M.P)
DATE OF ISSUE : 12-12-14
DATE OF EXPIRY: 11-12-24
SECTOR REFINERIES - OIL & GAS, LNG,
PETROCHEMICAL, METAL REFINERIES.
AREAS OF
EXCELLENCE
SKILLS
STRENGTHS
FEED,PROPOSAL, PCM, PROJECT &
CONSTRUCTION WITH PC AND
COMMISSIONING MANAGEMENT
TOGETHER WITH QHSE, RESOURCE
OPTIMISATION,PROJECT CONTROLS, RISK,
CONTRACT & CHANGE MANAGEMENT,
PERFORMANCE IMPROVEMENT,
KNOWLEDGE MANAGEMENT
ANALYTICAL APPROACH, SET PRIORITIES,
MULTI-TASKING,COMPETENCY
MAPPING,CORPORATE
COMMUNICATIONS,RELATIONSHIP
MANAGEMENT
POSITIVE ATTITUDE,DRIVEN BY
OBJECTIVES, EFFECTIVE COORDINATION &
COMMUNICATION, DECISION MAKING,
STRETEGIST.
BEHAVIORAL
CHARACTERISTICS
ORGANIZED & DISCIPLINED, COMMITTED, HIGH STANDARDS OF PERSONAL EXCELLANCE AND MOTIVATION OF TEAM MEMBERS,TEAM WORK SPIRIT, VISIONARY LEADERSHIP, ENTREPRENEURIAL APPROACH,ETHICAL VALUES, ABLE TO SUSTAIN HIGH WORK PRESSURES.
ACHIEVEMENTS
SHAPE & DRIVE CHANGE, IMPLEMENT & ESTABLISH PROCEDURES, TRAINING & DEVELOPMENT,
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CAREER HIGHLIGHTS:
Handling of multidisciplinary Proposal, Project Construction Engineering & management activities related to National & International project and Construction management including Modular fabrication of Plant/unit, setup of new facilities and/or expansion by LEPCC, EPCC, EPC,BOO,Turnkey, PMC & in Shut down modes of projects in existing operating
assets/Brownfields/Greenfields since construction Engineering, Layout finalisation,30/60/90%Model reviews, Preliminary route surveys for Logistics/Crane routes, selection of cranes and heavy lifts, mobilisation, construction, pre commissioning/commissioning and handover/take over to/from client/contractor/owner successful payments including final billing from site. Assisted in the proposal & sub-contracting from home office incl. Project construction Engg. & Management.
Implementation for onshore and gas fields projects. Extensive experience in handling all major construction & technical activities by self along with team & through sub- contractors, vendor development and expediting sub-contractors work. Fair knowledge of process / non process systems.
Site mobilization, Deployment schedules incl. Manpower, P&M, layout marking, indenting of material, contractors work assessments, preparation of erection schemes, site planning, and execution, handling manpower, manage construction machineries, client & Owner. Preparing technical query report & expediting for the approval of proposed resolutions from the technical department of the client/consultant and additionally responsible for testing and commissioning management.
A seasoned Project & Construction management professional using all tools and techniques. Practice all the element of project and construction management on job to adhere professional practices and ethics. Well conversant with all necessary requirement of basic planning and scheduling needs. Proper reporting structure with divisions and departments has been part of organization structure put in place for effective operations. Develop & implement strategies and practices that will support project progress, Crisis management, and retain right talent is an art of the profile.
ROLES & RESPONSIBILITIES:
Includes but not limited to the following:
To lead a team and manage Construction & Const. Engineering including preparation and finalization as per IMS in line with Company Global construction standards of the Construction area priorities, strategies, execution plan sub-Contracting strategy, staffing plan, ensuring the best practices and lesson learned are implemented, implementation of construction work processes in line with AWP/CWP/IWP concepts on projects, defining scope of work / RFQ preparation and defining scope matrix Sub-contractor Page 3 of 10
pre-qualification and Selection Process in close coordination with estimation & sub-contracting team during techno-commercial discussions / negotiations before/ after Bid submission understanding the sub-contractor understanding and expectations during meetings documents with company expectations. 1. with pre commissioning /commissioning of various units in Oil & Gas refinery, LNG, Metal refinery Projects assigned under green and other field conditions & across the running assets
2. To lead a team and manage Construction with pre commissioning/ commissioning of various units in Oil & Gas refinery, LNG, Metal refinery Projects assigned under green/brown and other field conditions & across the running assets.
3. To liaise with discipline managers at site and participate actively in constructability reviews from concept stage onwards through detailed engineering phases.
4. To co-ordinate the construction works with a focus on implementing the project at site in the targeted time frame by using efficient construction as well as QHSE practices.
5. Management of contracts to ensure work execution and release of payment as per the terms of the contract from owner & also expediting for the timely payments to the sub contractor from in house/owners departments. 6. To control site activities and contract communications. Review of quality plans and to minimize non compliance by contractors. 7. Familiar with latest construction practices for hydrocarbon projects. Provide technical guidance to the Team and support the Project Construction Head. 8. To manage the Safety, Quality, NDT requirements to the best satisfaction standards of the Client & Owner.
9. Giving various Inputs from site to Engineering in planning and cost control aspects during the design phase.
10. Continuously strive towards achieving zero incident status through elimination of unsafe conditions by carrying out Job Risk Assessment reviews, Hazard identification and their closure/Lead safe engagements with site team members, raising employee awareness, minimization of risk behaviours. Motivate contractors involved through behavioural based HSE initiatives like various programs through PULSE MODULES.
11. Monitoring the working of Emergency resources at regular intervals put in place, to be used, in case, at site.
12. Promote and ensure feedback of project/operations experience together with input from new technology, plus feedback from audits, and ensure continual improvement of construction management.
13. Manage all documents, records and systems critical to the maintenance of the project/ field’s technical integrity and ensuring no place for Non Conformance by Auditors during External/Internal Audits. 14. Respected and seen to be a motivational leader, change agent, out of box thinking and creative individual with high ethical standards and proponent of empowerment and accountability.
15. Local purchase of few small items to achieve planned activities in time after getting proposed approvals.
16. Controlling the Site Expenditure and maintaining the office assets. Page 4 of 10
17. Liasoning with the statutory bodies like, local administrative officers, Taxation, labour, IBR and obtaining necessary approvals as applicable. Monitoring that the statutory requirements are being adhered to by sub contractors.
18. Close out of the awarded construction Contracts by the Client/owner in continuation to the sub Contracts.
19. Effective resource planning by optimizing man and machine utilization. 20. To Head team members and conducting periodic project review meeting covering QHSE with the Staff & Subcontractors to ensure schedule Vs actual progress and planning for the requirement of resources required to achieve the generated backlogs, if any.
21. Representing as the Site Project Construction head in Project Review and other meetings with the Owner/Client/Contractor.
22. Interaction with Clients/Consultants/Vendors to utilise their expertise till pre commissioning. Commissioning and further guarantee period. Interacted with over 18 foreign nationals.
EXPERIENCE DETAILS (Present -1993)
Linde Engineering India-
(Global Construction India Proposal and Execution) From Jan 24-May 24, deputed to IOCL,Panipat-India site for mobilization & as Site Manager for the construction of HGU Project
(112,000NM3/hr) on BOO basis with coordination with Vendors executing prefabrication activities at shops, including PCM role for the petrochemical project at Uzbekistan from Home office Deputed at India office Sept 23-Dec 23 for Project Construction Engineering/subcontracts, coordination with client & site,all interdepartmental coordination required for Engineering, award of contracts for soil investigation, site infra structure, procurement, construction, commissioning etc. for HGU projects @ IOCL Panipat and CPCL, Nagapattinam (Tamil Nadu).
As Site Manager from May’22-Sept 23 for the Fabrication and export of six nos. of Modules of HGU Unit for Shell Oil refinery in Rotterdam-Netherland- with EU standards implementing AWP/CWP/IWP concepts and single module weighing upto 3500MT till Load out and sail away from L&T-Katupalli-Chennai yard.
As PCM responsible for construction Engg, for various proposals, Like Numaligarh, IOCL Panipat, CPCL, etc.
D.General Manager
(GCIPE)
Aug 2021- May 24
Dangote Petroleum Refinery and Petrochemicals Ltd.-FZE-Lagos-Nigeria Worked at Green field Refinery and petrochemical construction site at Lagos leading HGU and RGDU units in Nigeria as GM- Mechanical Construction for the construction of Crude Oil Refinery of 650,000BPD.
General Manager
Mechanical Construction
Mar 2021- Aug-2021
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TOYO Engg. India Pvt. Ltd.
Worked at IOCL Barauni-Bihar site as RCM for the EPCM and PMC services for the expansion & upgradation of Crude Oil Refinery from 6.0MMTPA to 9.0 MMTPA (Capex Value INR15000 crores only) Lead Manager
Project Construction
May 2019- Nov-2019
ThyssenKrupp Ind. Solution-India.
(formerly Uhde India Pvt. Ltd.)
Worked at Utkal Alumina International Ltd.,(Hindalco Group) Alumina refinery site at Orissa dist Rayagada as RCM for the EPCM and PMC services for the expansion of Alumina Refinery from 1.5 to 2.0 MMTPA (INR1500 crores only)
Deputy General
Manager
Project Construction
May 2018- May-2019
Technip India Ltd., Noida –U.P.-INDIA
( Formerly known as Technip KT India Ltd.)
Worked at BPCL-Mumbai refinery site as RCM for the EPCM services of composite project for FW & CW system segregation system, previously worked at Reliance Off Gas Cracking Project at Jamnagar INDIA as Construction Manager for ROGC project in HGU, Acid/Amine treating unit.
Deputy Chief
Manager
Project Construction
Nov. 2016-Dec.2017
Tecnimont India Pvt. Ltd. Mumbai-INDIA
(Formerly Known as Tecnimont ICB Pvt. Ltd.)
GM-Construction
Responsible as the Site Construction Manager for Expansion Project for Abu Dhabi Gas and Oil Exploration Company ADCO Phase III at Al Dabbiya in Abu Dhabhi.
Worked at Head Office- INDIA finalizing site infrastructure planning and work requisition for Site Infrastructure development, consumables, tools and tackles, manpower required etc. for execution. Also giving inputs to proposal team for optimum use of resources for sub contracting etc. June 2016 - Oct 2016
(Project postponed
by Owner)
Technip India Ltd., Noida –U.P.-INDIA
( Formerly known as Technip KT India Ltd.)
Sr. Manager
Project Construction
Completed as RCM LSTK project of Sulphur Pastillation with dispatch facilities, CCR Cyclemax regeneration unit at BORL-Bina, CDU & VDU Heaters and stack at Borl, Bina, M.P.-India, expert supervision as Licensor for Hydrogen Reformer and Hydrogen Generation Unit at BORL Bina & Modular fabrication and export of Hydrogen Plant for BHP Billiton-Australia as per Australian standard before time frame as RCM. Headed as EPCM the modification in FCCU regenerator, reactor, orifice chamber, new Third Stage separator, CO Boiler package with new economizer,LPG & Feb 2007 -
June2016
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Propylene Mounded Bullets with pumping, loading and unloading facilities, etc in refinery shut down including PC and commissioning. Worked in PMC role for construction at JBF petrochemicals Ltd, establishing PTA manufacturing facilities of 1.25 MMTPA at SEZ, Mangalore (Karnataka)-India as Senior Manager Construction. Worked at Reliance Off Gas Cracking Project at Jamnagar INDIA as Construction Manager in Hydrogen Generation Unit, Acid and Amine treating unit.
Responsibility includes project construction initiate, establish coordination procedure in place, planning, monitoring, contract management, communication management, QHSE etc in order to achieve timely completion within budgeted cost. Resource management, team building, motivation techniques have been part of this role. Focus on customer requirement wrt contract agreement is the primary function as responsibility. Team size handled of 150-750 nos. Reliance Engg. And Associates, Jamnagar –Gujarat-INDIA Consultant/Sr.
Manager-
Construction
Executed Project construction Management successfully through sub contractor the construction of Propylene Recovery Unit (PRU)
(VAMP), SRU, SGU, Propylene Recovery Unit (JERP), Crude Line shut down job, Finishing works at Cooling tower in Cryogenic Unit. Assisted in single shifting from Jetty & lifting of C3-Propane Splitter 98 mtrs in height & 1002 MT, Skirt dia 12 mtrs. & dome dia of 09 mtrs.
Responsibility includes site planning, monitoring, contract management, communication management, etc in order to achieve timely completion within budgeted cost. Resource management, team building, motivation techniques have been part of this role. . Team size handled of 300-450 nos
Jan-2005 to Feb-2007
Hot Line Glass Limited – Malanpur Distt.- Bhind-(M.P.)-INDIA Sr. Engineer Responsible for Colour TV/Computer Glass parts expansion project from material receipt to commissioning & set up of production. Later worked in operations & maintenance of utilities department and responsible for effective and trouble free operation & maintenance of utilities by timely diagnosis. Team size handled 100-250 Nos. Sept.-2001 to Dec.-
2004
Punj Lloyd Limited-Dabhol-Dist-Ratnagiri-
INDIA
Engineer
Responsible for Equipment and Piping in Process area at Dabhol- Maharashtra. Management of manpower directly engaged in fabrication and erection of Piping, Structure and Equipment installation of L.N.G. re gasification project.
Apr-2000 to Aug 2001
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Ensuring Safe fabrication and erection with quality, Preparing erection schemes for lifts >75 Tons, Interfacing with, Project Management, Consultant and other engineering consultants /vendors. Manpower size handled of 75-250 nos.
AL Manal Glass LLC-Ras AL Khaimah-UAE
Responsible for planning & execution of the glassware project from grass root to production setup. Coordination with various foreign vendors. Team size handled 50-100 Nos.
Mechanical Engr.
April 1998-April 2000
Hotline Glass Ltd. Malanpur Distt – Bhind- Gwalior Inducted as Trainee & confirmed within six months as Asst. Engineer due to hard & focused commitment.
Responsible for Supervision, expediting, BOM preparation, fabrication, erection & alignment of piping, structure, equipment erection, flushing
& charging of critical service of LPG after inertisation by Nitrogen since the foundation stone to the production setup in utilities. Team Size handled-23- 100 Nos.
Engineer
Aug. 1993 to Apr.
1998
MAJOR CLIENT/CONSULTANTS Association
CLIENT CONSULTANTS
Linde Gas- Paraxir No consultant-(BOO Project)
Shell Oil-Rotterdam-Netherland (EU) WorleyParsons
N/A-DORC @-Nigeria-Africa Engineers India Ltd-India Indian Oil Corporation Ltd.-Barauni-India Consultant Role. Utkal Alumina International Ltd(Hindalco) Consultant Role. Reliance Industries Ltd, J3 Project NA
Al Dabiyya Phase-3,Abudhabhi (UAE) Tecnimont Italy/ADCO Reliance Industries Ltd, J3 Project NA
JBF Petrochemicals Ltd.-Mangalore-INDIA Consultant Role. Indian Oil Corporation Ltd.-Mathura-INDIA Consultant Role. BHP Billiton-Australia Technip Ocenia Pty. Ltd.-Australia Bharat Oman Refineries Ltd.-Bina-INDIA Engineers India Ltd. ( EIL) Indian Oil Corporation Ltd.-Panipat-INDIA Engineers India Ltd. ( EIL) Reliance Industries Ltd.-Jamnagar-INDIA Bechtel-France Dabhol Power Company - INDIA Skanska-Switzerland
Opal Glass-Czekoslovakia R.A.K. Ceramics-Ras Al Khaimah PicVue Electronics-Taiwan G.D.Techno-India
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BRIEF SUMMARY OF RESPONSIBILITIES:
1. SECURITY. HR & ADMINISTRATION
Proposing for & monitoring the security of resources & materials at site & office. Also monitoring general administration of Site and site offices. 2. HEALTH SAFETY & ENVIRONMENT:
Hazard Identification & Risk Assessment, Job safety Analysis, Corporate/Site safety Plan/policies, mobilisation of safety & Emergency Infrastructure are displayed at proper places, Daily Tool box talks, Job specific tool box. Hazard identifications & closure, Statistics including safe man hours completed, consumption & wastage, Safety items in stock, Monthly safety meet with the staff & sub contractors, ensuring safety triangle is in shape etc.,
3. QUALITY & INSPECTION:
Monitoring Key Performance Indicators for Weld Repair Rate, Reworks & NCRs. Ensuring there is no backlog for the inspection Vs activities carried out and the testing’s are carried in proper manner & documents including Inward material inspection & Excess short Deviation reports are send to the procurement within 48 Hours of receipt and are reviewed/signed on daily basis, on job tool box talks for controlling the rejections.
4. MATERIAL CONTROL:
Receipt, Issue and return Vouchers are logged on daily basis & ensuring issued material is properly stored / utilised at site.
Monitoring records of DRR/ MRR/ ESDR/IMIRs.
Reconciliation on quarterly basis from the sub contractor. 5. CIVIL
Area Grading, Bench Marking for the Elevations and coordinate Piling (Stone and Concrete with fixed and variable lengths), Excavations, Bar bending/Schedule, Shuttering, Concreting for all polygon shapes (with/without foundation Bolts/Sleeves/Anchor plates) for Pipe Rack, Stack, Equipments, Technological Structures, Reservoirs, Laying of water barrier/Geo membrane, M.S. Tank Pad Foundations, Circular ring beams, slip form construction for stack etc. STRUCTURE
Assembly and erection of structure of penthouse, Pipe Rack, Modular form of other items and through stick building structures and working platforms of columns, Racks
(Pipe and cable) etc.
FIRE PROOFING:
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Application with Vermiculite/Raisin based and Concrete materials on Pipe racks
& Equipment skirts via mechanically /manually.
6. PIPING & MECHANICAL
PIPING: Above & Under Ground
Materials Handled-For Fabrication, Erection, internal cement/glass lining, Flushing & Commissioning.
Jacketed : CS
Non Jacketed: S.S., C.S., IBR, NACE, LTCS, M.S. & G.I. piping. Rotary Equipments:
Hydrogen Compressors, Air blowers.ID/FD Fans, EOT Cranes, L.N.G., Boil off Gas Compressors, L.N.G. Booster Pumps, D.G. Sets, Centrifugal air compressors, pumps etc .
Reciprocating Equipments:
Air compressors, multi stage and single stage Pumps etc. Static Equipments:
CDU/VDU heaters, Hydrogen Reformers, Adsorbers and catalysts, Hydrogen Skid, radiant and convection section, insulation and refractory panels and modules, Catalyst tubes and burners, Penthouse structure modules, sheeting etc. steam drum and piping, soot blowers, etc, LNG Gas vaporizers, condensers, LNG loading arms, Steam Boilers, Cooling Towers, water & effluent treatment plants, oil, Gas, & Water storage facilities, Silos & their distribution systems, Glass furnaces, thermo fluid heaters, chillers
(VAHP & Vapor compression heat pump), Air dryers, Air Fin Coolers, Nitrogen
& Oxygen plants with all associated equipments.
7. ELECTRICAL:
HT/LT Switch Gear, Variable Frequency Drives, Data Concentrator Panels, UPS, Battery Chargers & battery Banks, Power/Distribution transformers, HT/LT Motors, Heaters, HVAC & pressurization system, Fire Alarm/Public Address/Telephone system, Plant illumination & earthing systems, HT/LT Cabling & termination, EOT Crane of 20 Ton capacity, Power Guarantee Test Runs before Plant handover.
8. INSTRUMENTATION:
Cable laying glanding & termination, earthing system, PLC & DCS, Marshalling, interposing Relay panels, Operator Console Panel, Junction boxes, Field Transmitters/Gauges, Temperature Elements, Rupture Disc, PSVs, Gas detectors, orifice Plates, Control Valves, Loop Checking-Cold/Hot etc. Training/ Courses / Seminars Attended
Page 10 of 10
Sl
No
Description Type Period/
Duration
Agency
1 Internal Audit
Sensitization
Training 1/2 Day Tecnimont-India
2 Security & Emergency
response
Training 2011 (2days) Technip-Paris
3 Pulse Management Training 2010(2Days) Technip-Paris 4 Supervisor Training
Program
Training 2010(2Days) Technip-Paris
5 Pulse-Leadership Training 2009(3Days) Technip-Paris 6 Root Cause Analaysis Training 2007(2Days) Technip-Noida 7 Safe use of Mobile
Earthmovers
Training 2006
(1/2Day)
Reliance Industries Ltd.-
Jamnagar
8 Preparation &
checking for safe
Erection Schemes and
various inspections of
Crane
Training 2006 (1/2
Day)
Reliance Industries Ltd.-
Jamnagar.
9 Fire & Road Traffic
Safety
Training 2005(1Day) Reliance Industries Ltd.-
Jamnagar
International Employment :
1. United Arab Emirates
2. Nigeria
Professional memberships :
1. MIE (Member) of Institution of Engineers, Royal Charter-Calcutta (IEI), India Appreciations :
1. Modularized Construction, dismantling, loading, transportation & erection and assembling.
2. Various appreciations from National & International Clients for executing safe & quality jobs.
(SHYAM BABU AGARWAL)