Karthikeyan Ramasamy

Mobile- +91-994*******

E- Mail: ad4t1x@r.postjobfree.com & ad4t1x@r.postjobfree.com

Lead Electrical- Maintenance & EPC project having 21+ Experience in Oil & Gas /Petrochemical/ Chemical /Power Plant Sector

Profile:

Professional and dedicated a result oriented Electrical Engineer with 21+ work experience in Maintenance, project, testing & commissioning of Oil & Gas Facility, Petrochemical,Chemical plant and Power Plant sector with excellent inter personal communication and leadership skills to handle in the multi- function discipline activities which includes the maintenance, shutdown, retrofit and execution of assign EPC & CapEX projects Via Engineering and Design,Construction & Commissioning, Seeking assignments in similar sectors with an organization of high repute

Career Glimpse:

I am working as Senior Electrical Engineering team of Contract Management for Industrial technical support service in the field of Maintenance Cum Project Management from -January/ 2023 Onwards

Electrical Engineer Maintenance in Kentech Qatar Technical Service- QSGTL- Shutdown Project cum Major turnaround Maintenance –MTA- from September /2021 to March /2022: Utility -138/11KV -55MVA Power Transformer / 50MW –Steam Turbine Generator with Associated HV /LV Substation

Electrical Engineer in Integral Service Company -Kuwait for the EPC Project in Kuwait Oil Company from March /2016 to May/2019—Execution of EPC Project in Oil& Gas Sector--Engineering & Design, Procurement, Construction, Testing and Commissioning

Electrical Engineer thro Jal International in Maintenance cum Project in AL-Jubail petrochemical in Saudi Arabia from Nov /2014 to Dec /2015 --Project Execution of 34.5 KV, 160MVA GIS(Gas Insulated Substation) and U & O Plant

Electrical Engineer Maintenance in EMCO Engineering in Qatar from October /2012 to May /2013—Installation, Commissioning, and Operation /Maintenance of Utility System

Deputy Manager-Maintenance in EID Parry India Ltd--Co-Generation Power Plant from July 2011 to October /2012— Operation & Maintenance of for 18 MW, 110/11KV Co-Generation Plant with Regional Grid Synchronization, Utility system and Power Distribution

Assistant Manager-Maintenance in Orchid Chemical & Pharmaceutical Ltd from January /1999 to July /2011- Operation & Maintenance of Chemical Solvent process- Multi-Purpose solvent Recovery and Multi-Purpose Distillation Unit Plants (MPSR & MPDU) and Electrical System of 110/11KV Substation, 3 X 3.8 MW -11KV-HFO based Captive Power plant with Regional Grid Synchronization, Power Distribution & Utility System.

Junior Engineer Maintenance in Kothari Chemicals Ltd- - Co- Generation Power Plant from November/1995 to December/ 1998 – Operation & Maintenance of 12MW, 110/11KV Co- Generation plant with Regional Grid Synchronization, Utility and power Distribution system

Educational Qualification and Personal Accreditation:

Bachelor in Electrical & Electronics Engineering (B.E.E) –First Class - Chennai –India

Diploma in Electrical & Electronics Engineering (DEEE) – First Class – Directorate of State Board of Technical Education, Government of Tamil Nadu -India

SL NO

PLANT DESCRIPTION

Technical Support Provided for Below List of Equipment’s

1.

KNTECH-SHELL- QSGTL- QATAR

2 x 50MVA-11KV GENERATOR AND CONTROL SYSTEM

2X 55MVA -138 KV –POWER TRANSFORMER

11/6.6 KV DISTRIBUTION TRANSFORMER

MV &LV SWITCH GEAR

6.6 KV –ABB-VACCUM INTERRUPTER

2 X 50MW STG AND CONTROL SYSTEM

6.6 KV PANEL BOARD

PROTECTION RELAY SYSTEM

POWER DB INSTALLATION

TPS PANEL INSTALLATION & COMMISSIOING

EDG INSTALLATION &COMMISSIOING

2.

ISCO-KUWAIT OIL COMPANY-KUWAIT

EXECUTION OF EPC PROJECT-ENGINEERING& DESIGN

POWER DB AND LIGHTING DB

DC UPS SYSTEM-650 AMPS

PTOTECTION RELAY

LV PANEL MODIFICATION

MOV

TBA,TBE & BOQ

CABLE LAYING

LIGHTING AND EARTHING SYSTEM

CP SYSTEM

3.

AL JUBAIL PETROCHEMICAL-KSA

34.5 KV GIS HYUNDAI & G&W SWITCHGEARS.

MV SWITCHGEAR & LV SWITCHGEAR-AB

AC UPS AND BATTERY CHARGER.

POWER TRANSFORMERS.120/160 MVA

MV MOTORS WITH VFD

VFD DRIVES- WEG, ABB, SIEMENS, SEW EURO DRIVE, MOVITRAC, POWERFLEX, BALDOR, DANFOSS, EATON,

PROTECTION RELAY (GE & SEL)

4.

EMCO -QATAR

MV/LV BREAKERS

UTLITY PLANT AC DRIVES SYSTEM --VFD & SOST STARTER

AC UPS AND BATTERY CHARGER.

CHILLER COMPRESSOR MOTOR --SOFT STSRTER

BLOCK START DIESEL GENERATOR & ATS

PROTECTION RELAYS (GE Multiline Relays).

5.

EID PARRY INDIA LTD

110/11 KV SUBSTATION AND DISTRIBUTION SYSTEM

110/11KV /044V

HV/LV BREAKERS

PROTECTION, CONTROL & RELAY PANELS.

POWER TRANSFORMERS AND DISTRIBUTION TRANSFORMER

PROTECTION RELAYS – SPAJ, SIPROTEC,, MICOM, AND AREVA

18.5 MW TURBINE WITH WOODWED 505 ELECTRONIC GOVERNOR and CONTROL SYSTEM--BHEL

23 MVA ALTERNATOR AND EXCITATION SYSTEM--BHEL

100T,85 KG BOILER CONTROL PANEL AND UTILITY SYSTEM—BHEL

AC DRIVES UPTO 1250 KVA –SIEMEANS AND ABB

DC DRIVE -550 KW -SIEMEANS

1MW / 11 KV AC MOTOR

DCS- EMERSON DELTA-V

6.

ORCHID PHARMACEUTICAL & CHEMICALS LTD

110 /11 KV SWITCH YARD, SWITCH GEARS, 110/11 KV PROTECTION AND CONTROL PANEL

POWER TRANSFORMER AND DISTRIBUTION NTRANSFORMER

PROTECTION RELAYS – SIPROTEC.GE, AREVA, ABB, SELCO- REF, DIFFERENTAL, DISTANCE AND AUX RELAYS.

11KV X 3 x3.8 MW HFO BASED CAPTIVE POWER PLANT –MAN B&W

BOILER and UTILITY SYSTEM

AC UPS AND BATTERY CHARGER SYSTEM—MERLIGN GERIN,SIEMENS,EMERSON

AC DRIVES –ABB, DANFOSS,POWERFLUX, SIEMEANS

UTILITY CHILLERS –CARREIR, YORK, FRICK COMPERSSORS

SOFT STARTER- AB & TELEMECHANIC

BLOCK START LV DISEL GENERATOR

DCS- HONEYWELL

7

KOTARI SUGARS & CHEMICALS LTD

110/11 KV SUBSTATION, HV/LV SWITCH GEARS, 110/11KV PROTECTION AND CONTROL PANEL.

POWER TRANSFORMERS.110/11KV -15MVA

DISTRIBUTIONN TRANSFORMER 11/440 V

PROTECTION RELAYS – (SPAJ AND GE-SR-750 )

12 MW TURBINE AND CONTROL SYSTEM

12 MW ALTERNATOR AND EXCITATION SYSTEM

80T,85 KG HIGH PRESSURE BOILER AND UTILITY SYSTEM

MV MOTORS

AC UPS SYSTEM AND BATTERY CHARGER AND DC DRIVES -550KW

BLOCK START LV DISEL GENERATOR

DCS -YOKOGAWA

Core Competencies & Responsibility:

As an Electrical Engineer, mainly responsible for the maintenance of High /Low voltage equipment’s, Utilities, Power Generations Units, EDG’s, Substations, Switchgears, PCC, MCC and UPS systems

Responsible for ensuring the day-to-day maintenance of the facility is completed according to the appropriate SAP systems and procedures of Electrical System Equipment’s to improve the facility reliability, whilst ensuring the compliance with the maintenance program and the plant maintenance budget.

Review and develop the existing maintenance philosophy and practice to advance enhancement of production.

Ensure accurate isolations are carried out before starting the maintenance activity on the respective equipment released for maintenance in coordination with maintenance supervisor and driving technicians and local operator

Offer front line leadership to contractors and the maintenance team in all situations, pulling together and coordinating the appropriate resources to take care of all maintenance related issues.

Plan, Supervise and ensure effective maintenance program for the production facilities and distribution network to ensure operational safety, integrity and reliability in line with HSECES and IEC60079 Std

Perform all the maintenance activities in the plant in a timely and safe manner with strict alignment to the maintenance procedures and work instructions applicable for the respective activities. Document maintenance concerns/history for the equipment

Adherence with KPI benchmarks in the implementation of PM, CM and BD maintenance practices to optimize machine availability with reduced downtime.

Manage the timely response to all emergency breakdowns and provide prompt corrective action to ensure plant availability, thereby minimizing downtime and possibility of Equipment damages

Ensure effective implementation of maintenance and modular TA shutdown program and modifications for machine

To Provide Technical Support to TAM Team by Reviewing the Turn Around Packages

Availability and integrity. Implement Major maintenance / periodic overhauling for assigned equipment’s.

Comply with relevant HSE policies, procedures and applicable legislation in line with standard and code of practices, safety rules and procedures.

Maintain and optimize critical spares, coordinate with PD team for procurement and stock inventory and non-moving item segregation.

Interface with various departments for trouble shooting, plant related chronic issues and RCA / FMEA investigation and implementation

Provide field technical Support to plant personnel on troubleshooting failures, repairs, and evaluate equipment’s durability and conditions.

Review of Relay settings and co-ordination was done from Up Stream to Downstream system

To Ensure the Engineering input provided for Critical Equipment has no deviations.

Development and implementation of a long-term Electrical maintenance strategy with life cycle management for all Electrical Equipment is in Plants by Implementing the Recommendations and Standards

Carry out feasibility studies for various equipment’s and recommend alternative solutions/improvements to enhance equipment safety and efficiency.

Coordinate with the OEM Vendors for Major maintenance and critical trouble shooting in line with contact management

Experienced in Electrical system design review, analysis, optimization, operation and maintenance.

To Ensure all activities are undertaken in compliance with Company Safety, Health and Environment and Quality policies, regulations and standards

Update and maintain engineering documentation and drawings as on date

Knowledge in referring the Electrical Equipment’s with the National Electrical Code, IEEE, ANSI and IEC Standards.

Exposure and knowledge in RCM (Asset Management), SHEMS/OIMS (Maintenance Tool) and MDRM (Material Management).

Solid understanding and knowledge with maintenance tools and Software

Knowledge of maintenance management methods, of predictive inspection tools and knowledge of SAP

Accountability:

The function of the Electrical Maintenance Engineer is to provide front line maintenance leadership and maintenance related technical support for the Power Block facility and act as the primary contact for Electrical maintenance related issues.

Perform High voltage switching activities, isolation/desolation of Electrical. Equipment’s as per LOTO and SAEP authorization.

Provide electrical engineering support to projects, operations and maintenance team and contribute to achieve the target and goal

Prepare and Issue MOS, Permits, JSA and procedures for critical tasks and shutdown activities.

Handle detail engineering, Technical Evaluation of bids and execution of CAPEX / MM budgets.

Conduct RCA for repetitive failures and implement the recommendation, prepare details investigation report for major failures with action plan. Identify the Bad actors based on operation log for corrective actions.

Upgrade the obsolete equipment’s in line with life cycle policy and ALEM recommendation

Periodic inspection of Ex. equipment’s accordance with ATEX / IECEx with valid certification

Carry out commissioning, modification, and major repairs to improve equipment efficiency by troubleshooting.

Support and supervise activities undertaken by contractors, consultants, and service providers

Well versed with drawings, schematics, logics, P&ID and layout scheme and OEM manuals.

Project Experience:

Review design drawings and documents for major projects and issuing approval based on company standard. Familiar with KOC, SHELL, SABIC & IEC standards.

Liaise with existing plant Operations/maintenance and Operations Expansion & Startup team to review the project deliverables and tasks and to perform the project activities in the running plant facilities without compromising the Plant Safety and reliability

Coordination with OEM’s/EPC for site survey, project scope estimation and data collection. Having adequate knowledge to perform Cable, Transformer, NGR, DC/AC UPS, EDG sizing calculations, Power system and relay coordination studies.

Execute electrical engineering activities in line with long term upgrade plans for proactive, optimal and cost-effective obsolescence management of critical electrical equipment

Support and supervise activities undertaken by contractors, consultants, and service provider

Testing and commissioning of Generators, Transformers, Switchgears, CT/VT and Cables.

Dealing with EPC design review and changes, punch list clearance, SPIR, project accomplishing activities and deliverables.

Carryout running plant major critical outages for integration and tie-ins during expansion project

Handled Project - EPC & CapEx project:

EPC Oil & Gas Project in Kuwait Oil Company at Kuwait

Petrochemical Project in SABIC-Kemya at Saudi Arabia

Project cum Major Turn Around Maintenance –

Shell -Qatar

Power & Distribution Transformers rating up to 55MVA, 138/11KV, 110 /11KV, 33/11KV, 11/3.3 & 11/0.415 KV

Erection and Commission of 12MW, 110/11KV Co-Generation Power Plant-ABB-Turbine, Boiler and power plant Utilities

Commissioning of 110KV switch yard having 12/16 MVA transformer capacity.

Commissioning of 2 X 6MW ABB Turbine and control system

High Pressure Boilers of BHEL-100T / 85 Kg & 2 No x 40T / 65kg and Utility system

Commissioning of 3MVA Dry type transformer.

Captive power plant HFO based 3 No’s x 3.8 MW - Man B&W Engines, and Leroy Somer Alternators and Power Plant utilities.

Installation & Commissioning of 2 x 1MW HT motors along with protection control system for process up gradation

Execution of Electrical / plant outages for expansion, modification and integration in liaise with operation team.

Retrofit of AC & DC drives control system for 550 kw motor

Three PCC section around 80 No’s feeder modification and conversion from SFU to LV breakers system in 42 hours stipulated annual Shutdown

Professional Experience and Developments:

Kentech Technical Service Company - QSGTL –Project /Major Turnaround Maintenance

Electrical Engineer –Reporting to Shutdown Operation Director

Responsibilities:

Lead off Electrical team to carried out the assigned Project cum Shutdown maintenance activities in Utility- 2 No’s- STG and Flare (Steam Turbine Generator)- 2 x 50MVA-11KV Generator with 2 x 55MVA -138KV Power Transformer along with power substation and distribution network system equipment’s.

Review of Engineering and Supporting Scope, Specification,Standards, Data Sheets, SLDs,Drawings & ITP for proper execution

Carry out testing for Power Transformers and HV/LV breakers

Coordinate OEM vendor support HV/LV breaker testing and spares replacement

Major overhauling carried out Turbine critical motors

Review and Submission of Temporary Power Supply Engineering documents for client Approval.

Installation, Precommisioing and Commissioning of temporary power supply Generators and associated power DBs

Preparation of action plan for vendor related shutdown activities

Preparation list of Material and Tools inventory and procurement action

Preparation of Manpower requirement for shutdown activities

Preparation and submission of Fatigue Manpower Schedule for Client Approval

Attend the QSGTL-HSSE and TBT training

Follow and Implement the QSGTL-HSSE & TBT procedures during shutdown activities execution.

Integral Service Company –Kuwait:

Electrical Engineer –EPC Project -Reporting to Project Head

Responsibilities:

Ensure assigned engineering activities are executed with a high degree of understanding of Electrical power generation/distribution systems and electrical equipment.

Assisting the Team of Job Engineer /Designer & other project team members to execute Detailed Engineering activities in the field of Electrical.

Key Deliverable: To check, review all documents / deliverables like:

Review of contract Documents, Specification,Standards, Data Sheets, and SLDs to advice Project head for any deviation

Review of Engineering documents and ensure its compliance with concept design and contract requirements and properly coordinate with other discipline for client Approval

Review of Technical MTO with respect to the Approved drawing .Any deviation from project specification shall be notified to Project/Construction head through Material Approval Request (MAR) verification form to client Approval.

Preparation and Review of Technical Bid Analysis & Evaluation (TBA & TBE) as per the Vendor Technical offer, Commercial offer, and Technical Catalogue for Engineering Procurement as per project schedule.

Review of vendor related all documents such as GA, Interconnection diagrams (P&ID), hookup drawings and Schematic Drawings for client approval.

Review and submission of vendor test procedure documents such as ITP / FAT/SAT for client approval.

Review of Cathodic Protection vendor documents as per the Engineering & Contact documents and submission client approval

Regular visits to Project site to ensure the quality of work is in compliance with contact requirements, good construction practice, only approved materials are used, compliance with shop drawings, and report any deviations to Construction Manager.

AL-JUBAIL Petrochemical -Kingdom of Saudi Arabia. –Thro Jal International:

Electrical Engineer –Reporting to Senior Manger Project

Responsibilities:

Engineer Electrical in AL-JUBAIL Petrochemical for the project of 34.5 kV-GIS, 120/160 MVA (Transformer) Substation and Distribution plant, Utility and offsite.

Review the designs, Precommisioing procedure, Inspection of Electrical Equipment’s and Installation/Commissioning Supervision in liaison with site team.

Inspection and witnessing FAT/SAT test report Documents

Prepare of Standard Maintenance Procedure (SMP) and Standard operating procedure (SOP) as per the guidelines of Sabic Engineering Standard--SES.

Good Knowledge of major Industry codes & standards - IEC, NEC, IEEE NETA, NFPA and ANSI.

Ensure that his crew follows all the HSE procedures in place.

EMCO -Engineering-Qatar:

Electrical Engineer-Reporting to Head & Operation

Responsibilities:

Lead for Electrical team to Carried out Engineering & maintenance of MV/LV switchgears and ensuring full functionality of Utility Chillers ( McQuay )

Plan and implement major yearly, Half yearly and Quarterly shutdown maintenance, root cause analysis and control of daily breakdown time through CAFM

Prepare the annual budgets and ensure the expenses within the limit.

Maintain Good Inventory

Preventive of Lighting and Central battery system(CBS)MAKE-DELAMATIC,GULF LIGHTS,BLUTRONIC

Strictly followed work permit procedure & HSE.

EID Parry India Ltd-Tamil Nadu- India:

Deputy Manager – Reporting to Deputy General Manger Engineering

Responsibilities:

Lead the Electrical and part of Instrument team have 25 members in strength

Responsible for operation and maintenance 18.5 MW Co- Generation plant, 110/11 KV with Regional Grid Synchronization and Power plant Utilities

23MVA -Generator Operation with Siemens protection relays (Siprotec- 7UM62 & 7RW6000)

Both DC & AC drives(1250KVA) operation, maintenance, fault tracing and analysis with the respective fault code and software programming

Operation & maintenance of 100 Tone, 515Deg, 85Kg Boiler system, (Make: BHEL – Alternator and Turbine) associated protection and control system.

Operation /Maintenance, Trouble shooting and Automation of 550 KW DC and 1MW AC Drives System(6RA70 and 6RA75)

Operation, Maintenance & trouble shooting of AC & DC Drives and related accessories of SIEMENS ( 6RA22-SINAMICS, ABB,ACS850,ACS800,ACS550,DCS400

Orchid Chemicals and Pharmaceuticals Ltd, Alathur, Chennai-India:

Assistant Manager – Reporting to Senior Deputy General Manager Engineering

Responsibilities:

Lead and motivate the maintenance electrical team and conduct need based training programs to enhance technical knowledge and generate awareness of Safety, Quality standards and Specifications.

Commissioning, Operation and Maintenance of 110 /11KV Switchyard and Switchgears with 12/16 MVA Transformer protection and control panel with Synchronization with the grid.

Handling operation and maintenance of HV & MV (110 /11KV / 440V) panels, Breakers and protection relays along with grading of upstream and downstream breakers.

Responsible for operation & Maintenance of HFO based 3 No’s X 3.8 MW -MW Captive power plants – MAN B&W -Engines and Leroy Somer Alternators with Protection and Control SCADA and Power plant utilities.

Monitoring installation & maintenance of medium voltage variable speed drives (VFD) through MOD Bus communication and Soft starters up to 1000A and motors-- AB, AB Power flux, ABB, Siemens, Danfoss and Telemechanique

Commissioning, Operation & Maintenance of UPS – 3P / 415 V/ 400 KVA of MG and SIEMENS -for Sterile plant Motor applications, Single phase UPS for DCS & PLC applications --Emerson, Chloride, and Merlin Gerin make.

Utility system equipment’s Chillers (YORK, CARRIER AND FRICK ) from +10 to -70 Deg for process plants, Air Compressors up to 2000CFM and MPDU &MPSR (Multi process Distillation & Recovery System ) Electrical Drives through Automation

Plan, analyze & conceptualize the basic requirements while setting up the technical infrastructure of the unit with cost efficiency, time management & manpower planning for the execution.

Kothari Sugars and Chemicals Ltd- Trichy-Tamil Nadu-India :

Junior Engineer Reporting Senior Electrical Engineer

Responsibilities:

Carry out PM/CM of power plant Electrical equipment ’sand boiler unit auxiliaries as per standard procedure.

2x6MW, 11KVSteam Turbo generators and Brushless excitation system with AVR units.

2x40Ton Boilers units with HV/LV auxiliary drives.

110KV/15MVA outdoor type SWYD with Grid interconnecting power transformers, CT, VT, Isolators and SF6 breakers.

PMCC, PCC &MCC units, plant lighting and earthling.

Power &Distribution transformers, SWGR’s, CB’s and control panels.

Responsible for plant Start-up/shutdown, parallel operation of Generators with Grid, Isolation of HV& L V Equipment ‘with safe practice, liaise with state Grid authorities for outages, Energy calculations,Major black out investigations, relay setting reviews and Perform HV switching operations and isolations under License

Testing of Protective Relays and settings for Power Transformer, 11KV switchgears, Power & Distribution Transformers. Breakers such as SF6, VCB & ACB, LT PCC & MCC’s.Boiler & Turbine Auxiliaries, LT&HT Motors Rating up to 1250 HP, Thyristor controlled DC drives, Variable frequency Drives & Soft starters.

Installation and commissioning of SR induction motor with unit transformer, 6.6KV switchgears and protection controls, Siemens Simovert DC drives 4 x 750HP for Mill operation, Cummins/ Kirlosakar 1000KVA DG set with AMF panel.

Personal Credentials

Name in Full : Karthikeyan

Father Name: Ramasamy

Marital Status: Married

Nationality : Indian

Passport Number :3208884-Validity up to 15/02/2034

Driving License: Light Vehicle

Declaration:

I hereby declare that all details furnished above are true to the best of my knowledge and belief. Given an opportunity to work in your esteemed organization, I shall put all my effort to live up to your expectations

Date: Karthikeyan Ramasamy

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