Maintenance Engineer Quality Control

VIPUL SAHU

*****.*****@*****.***

+** – 881**-*****

+91 – 700**-*****

OBJECTIVE

Seeking an opportunity in the

engineering & management

field related to EOT crane

maintenance, fabrication &

erection work, production

management and spare parts

supplies to cater company’s

needs.

SKILLS – SET

Maintenance

Engineer

Operation

Engineer

Mechanical

Maintenance

Erection &

Commissioning

Quality

Assurance

Troubleshoot

Analysis

PROFESSIONAL SUMMARY

Analytically-minded Maintenance Engineer with 7+ years of experience in technical management, mechanical

maintenance, field servicing & troubleshooting, and the ability to identify issues for complex repairs with an advanced detail-focused approach to perform quality control inspections.

Sound knowledge of Equipment like EOT & JIB’s cranes, VFD Drives, etc.; Steep Expertise in IMEA Audit, EHS Audit, etc. EXPERIENCE

MAINTENANCE ENGINEER • JUPITER WAGONS LIMITED•

SEP’23 – PRESENT

Key Responsibilities Includes

• Conduct regular inspections of cranes, troubleshoot and repair mechanical and electrical components, and perform preventive maintenance to optimize

functionality.

• Oversee hydraulic machinery maintenance, diagnose and rectify issues, conduct routine checks on fluid levels, filters, and hoses, collaborating with

production for efficiency.

• Execute scheduled maintenance on CNC hydraulic

presses, troubleshoot faults, coordinate with

manufacturing for prioritized schedules, and

implement enhancements for improved reliability.

• Inspect and maintain shearing machines for precision cutting, promptly addressing mechanical and

electrical issues, collaborating with operations for optimized performance, and ensuring a safe working environment.

• Monitor and maintain gas plant equipment, conduct routine inspections, implement preventive

maintenance measures, and ensure compliance with

safety and environmental standards.

• Perform regular maintenance on welding machines, diagnose and repair issues, collaborate with the

welding team, and train staff on proper usage and

maintenance practices.

• Maintain detailed records of all maintenance activities, generate reports on equipment performance and

downtime, and provide updates to management.

• Ensure compliance with safety protocols, conduct safety audits, and implement corrective actions as needed.

• Develop and implement emergency response plans

for critical equipment failures, coordinate with

relevant teams to minimize downtime during

emergencies, and participate in training drills for team preparedness.

Resources

Management

Cost

Estimates

Negotiation

AutoCAD

SAP

MS – Office

Leadership

Team Work

Time

Management

Interpersonal

Comm.

EDUCATION

MASTER OF BUSINESS

ADMINISTRATION • 2022 •

DAVV, INDORE

Completed my M.B.A with

specialization in Operation &

Production Management with

First Class from Shri

Aurobindo Institute of

Management, Indore.

BACHELOR OF ENGINEERING •

2016 • R.G.P.V, BHOPAL

Completed my B. E in

Mechanical Engineering with

First Class (7.18 CGPA) from

INDEPENDENT MAINTENANCE PROJECT ENGINEER • DKS

ENGINEERS, JABALPUR • JUN’22 – AUG’23

Key Responsibilities Includes

• Traveled to project sites and vendor locations to perform on-site installation, repair, maintenance, oversight, and modifications.

• Conducted hydraulic and mechanical component

inspections, testing, repair, and troubleshooting in line with specifications.

• Provided timely written review reports on field

operations, status, and constructive feedback as

requested.

• Responded to clients/companies’ emergency call-

outs, ensuring O&M activities were carried out at

project sites as per requirements and warranties.

• Led and managed a team of maintenance technicians, ensuring efficient and safe completion of all work.

• Conducted regular vehicle inspections to identify potential problems and developed plans for

resolution.

• Developed and maintained a database of maintenance records for all vehicles and equipment.

• Analyzed maintenance data to identify trends and developed plans to address recurring issues.

• Developed and implemented a system to track the cost of maintenance and repairs for each vehicle.

• Researched and identified potential vendors or

suppliers for necessary equipment and materials.

• Prepared RFQs or purchase requisitions, specifying project requirements, quantities, delivery timelines, and other relevant details.

• Analyzed received quotations, negotiated with

vendors for the best pricing and terms.

• Worked closely with project managers and finance teams to develop and manage budgets for

maintenance projects.

• Monitored expenses related to equipment and

material purchases to stay within allocated budgets, identifying cost-saving opportunities without

compromising quality.

• Generated accurate and timely purchase orders

reflecting agreed-upon terms, pricing, and delivery details.

• Coordinated with the procurement department for

purchase order approvals and maintained a

comprehensive record of all purchase orders.

• Collaborated with inventory control teams to maintain an accurate inventory of equipment and materials.

• Generated regular reports on maintenance activities, including completed work orders, maintenance costs, and vehicle downtime.

• Conducted joint inspections of material receipts at the site by the respective company authority and certified the same.

• Raised bills for agencies based on actual site work progress.

Oriental Institute of Science &

Technology, Jabalpur.

H.S.C • 2012 •

M.P.B.S.E, BHOPAL

Completed my Class XII with

First Class (70.66%) from

Shanti Niketan School,

Panagar.

S.S.C • 2010 •

I.C.S.E, NEW DELHI

Completed my Class X with

Second Class (53.30%) from

Christ Church School,

Jabalpur.

DIPLOMA • 2013 • GOVT.

POLYTECHNIC, JABALPUR

Completed my Diploma in

Automobile Course with B+

Grade from Government

Polytechnic, Jabalpur.

PROJECT

ELECTRICITY GENERATION

FROM WIND VELOCITY OF

RUNNING TRAIN.

Description: The set-up

includes a rotor mounted on

the pedestal bearing and

enclosed into a casing. The

shaft of the rotor is coupled to

the generator shaft through

gear. When the air moves

passed the train, the wind

blow rotates the rotor

mounted on the shaft which in

turn drives the connected

shaft of the generator. The

mechanical energy is

converted into electrical

energy.

MAINTENANCE ENGINEER • SELTECH ENGINEERING, NASHIK • APR’21 – MAY’22

Key Responsibilities Includes

• Managed projects and communicated status to teams and stakeholders in a clear, concise, and transparent manner. Ensured proper tracking, reporting, and

invoicing of project time and expenses.

• Collaborated with cross-functional teams to design and develop mechanical components and systems for

structures like angle fabrication, HT tower, railway portal, and mast fabrication.

• Designed and developed mechanical components and systems for the production of structures like angle fabrication, HT tower, railway portal, and mast

fabrication.

• Conducted research and developed new ideas to

improve the production process, reduce costs, and

enhance product quality.

• Analyzed and interpreted data to identify trends and patterns in production, maintenance, and performance data. Made recommendations for improvement based

on this information.

• Ensured the maintenance team worked efficiently and safely by providing leadership and management.

• Improved productivity and work quality by monitoring team performance and providing feedback and

coaching.

• Developed a preventive maintenance program for

vehicles, following manufacturer recommendations

for proper maintenance.

• Inspected vehicles regularly to identify issues and created plans to address them. Maintained a database of maintenance records for vehicles and equipment.

• Analyzed maintenance data to detect patterns and devised solutions to address recurring issues.

• Developed a system to track the cost of maintenance and repairs for each vehicle. Generated regular

maintenance reports, including completed work

orders, costs, and vehicle downtime.

• Maintained EOT Cranes (20, 50, 100, 150 Ton EOT), Hoists, Gear Box.

• Submitted routine and critical inspection and

monitoring reports, ensuring the log book was

accurate and up-to-date. Ensured work conformed to safety rules and regulations.

MAINTENANCE ENGINEER • ABHISHEK ENGINEERING WORKS, NASHIK • APR’17 – MAR’21

Key Responsibilities Includes

• Manage erection, commissioning, and startup of

capital projects and plant modification jobs.

• Possess expertise in Cold Forging Press, Hot Forging Press, Vacuum Furnace, IA Furnace, and Shot Blasting Machines.

EXTRACURRICULAR

ACTIVITIES

Participated in various District

Level Cricket Tournament,

College technical fest, etc.

Participated in various School

Level Math & G. K Olympiads.

Participated in the School's

Annual function.

PERSONAL DETAILS

D.O.B: June 24, 1994

Languages Known: English &

Hindi

Hobbies: Playing Cricket,

Computer Games & Listening

to Music

Address: Shivaji ward,

Panagar, Jabalpur.

• Prepare cost estimates, engineering specifications, and conduct technical evaluations for bids.

• Design mechanical components for structures like angle fabrication, HT tower, railway portal, and mast fabrication.

• Collaborate with suppliers, vendors, and contractors to source materials, equipment, and services.

• Analyze production data to identify trends and provide recommendations for optimizing efficiency, quality, and safety.

• Prepare technical reports, drawings, and

specifications to communicate design concepts and

project outcomes.

• Implement preventive maintenance programs, check expense forecasts, and oversee facility renewal.

• Diagnose and rectify faults in plant equipment,

conduct cost-effective repairs & troubleshoot issues.

• Prepare and monitor maintenance budgets, analyze downtime, and conduct root cause failure analysis.

• Maintain and commission EOT & JIB’s cranes, inspect cables, and ensure proper functioning.

• Inspect and adjust crane mechanisms and lifting

accessories to prevent malfunctions and damage.

• Maintain galvanizing plant and various machines, including CNC drilling, conventional drilling, cutting, punching, and hydraulic press.

• Perform preventive and reactive maintenance on

overhead cranes and hoists, conduct load certification tests.

• Drive continuous improvements using tools like

kaizen, poka-yoke, and 5S.

• Prepare weekly and monthly reports for senior

management, coordinate and prepare project close-

out reports.

TRAINEE • RIZEN CRANES, NASHIK • JUL’16 – FEB’17

Key Responsibilities Includes

• Analyzed manufacturing operation procedures,

design, and product development techniques.

Provided support in quality checking using standard test tools.

• Performed quality inspections and operated crane systems under the guidance of the Crane & Hydraulic Supervisor.

• Oversaw crane hydraulic systems, conducted product validation testing, and improved quality control

techniques.

• Prepared progress reports and participated in all review meetings convened to study the progress of

work.

Vipul Sahu

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