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Plant Manager Project Management

Location:
Houston, TX
Salary:
140000
Posted:
April 01, 2024

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Resume:

Cameron Webb

832-***-**** / ad4piz@r.postjobfree.com

Areas of expertise

oSetting and Maintaining P/L

oSWPP

oSAP 2.0

oProject Management

oAuto Cad

oMechanical & Process Eng.

oTECQ

oMicrosoft Office

oFormula Management

oTeam Building

oDefining and maintaining efficient process flow

oISO 9001

oManit. PM & Life Cycle

oSituational leadership

oHazwhopper

oRoot Cause Analysis

oPSM

oEmployee Success Programs

oHazmat

Professional Experience

34 Years in plant Operations, ability to streamline Manufacturing Processes through Lean Six Sigma, 5S, Project Management, Engineering and Situational Leadership. Highly credited for Process an Mechanical Engineering accomplishments. Continues improver in HSE, Quality Control and Efficiency. Believer in team building and promoter of employee self development. Chemical plants -PSM co-builder and maintainer, Formula Management Lead, BOM and on site Document builder MOC’s, SOP;s, HRA’s, PAR;s, CAR’s and Root Cause Analysis. Maintainer of P&L and Capex (implementation and reporting), Re-disigned and designed equipment from AttoCad to in unit operations for increased manufacturing efficiency. I am self motivated and goal oriented and share that with my team,

Plant Manager

Levitated Metals

2022 to Present

Levitated Metals

New Caney, Texas

Plant Manager for a fully automated non-Ferris metal recycling plant that grades the metals in a liquid suspension.

Successes include:

wLean Six Sigma: Conducted Kizan’s and identified Production restraints, applied CAR findings and implemented improvements to increase Production from 7mil pounds to 11mil pounds in 5 months

wCost Savings: Reviewed costing and purchasing then changed vendors and supplies to drop operating costs by 12%.

wOperations: Started a line communication from upper Management to floor workers on all operational processes to align plant from floor to Management, started SOP’s and Moc’s, RCA;s and Permits, Implemented a Maintenance PM schedule to maintain all process equipment that dramatically reduced downtime.

wManagement: Run reports daily and maintained hourly Rate, pounds per hour, and set forecast for Production and Logistics. Plant representative for all projects and repairs.

wEngineering: Identified and redesigned bottlenecks in plant machinery.

wHS&E: HS&E contact for the facility, designed SOP’s, MOC’s HRA’s, Working at Height, Hot Work, Confined Space Entry. Achieved a Zero lost time accident rate.

Facility Supervisor

Eastex Collision

2021 to 2022

Eastex Collision

Houston, Tx

wSupervisor: Supervise a large Automotive body Repair Facility, duties include parts inventory, unit repair time employee time and total costs per repair. Leaned each operation to maximum efficiency using 5s and lean 6 sigma principles.

Engineering Consultant

Parten Company

2020 to 2021

wEngineering Consultant: Worked with a major company on new manufacturing processes and equipment to manufacture new products that they requested. Included design (with make and model for each equipment), costing and Scope for implementation. Project Ended.

Baker Hughes

Plant Operations Supervisor/Manager

1998-2020

Baker Hughes – Houston, TX.

Leading energy technology company

Plant Supervisor

22 years working in Management for Baker Hughes Drilling Fluids manufacturing location. Duties included to Supervise every movement through the plant, including up to 84 employees, Production, Maintenance, Shipping and Lab.

Successes include:

wTotal Plant Lean Six Sigma: Started with Production, stream lined operations and defined bottle necks. Purchased or designed process equipment to meet the exact needs for the production process. Results have included raising Production levels 33% and lowering man hour rate by 29%.

wOperations: Started with document control, stream lined and set standards for maximum efficiency. Designed large Microsoft documents that downloaded from SAP and suggested products that need to be shipped or produced and notify in stock materials or materials needed for production and shipping. Worked in all departments through the primary years, have knowledge of all areas of a facility and how to assist them to work together as a team.

wManagement: Run reports weekly and made P/L, Hourly Rate, cost per pound, yearly budget and yearly forecasts. Plant representative for most projects at plant. On many corporate teams in multiple areas. Utilize Situational Leadership and Personal Development Plans to focus on company needs and lead employees to grow within the company. Lead on developing SSE (Short Service Employee) training system to set a training standard for temp employees.

wFluid Management: Over a team that implemented, formulated, determined manufacturing (unit of manufacture, blend size and labor rate), determined packaging, determined cost (COG), and shelf life. Currently a formula holder for two products.

wEngineering: Designed process equipment for bulk liquid and powder to meet company needs Baggers, Dust Collectors, Mills and Crushers, heat systems and equipment controls. Designed (on rig) oil cutting encapsulation system. Designed Furnace injection system for Baker Petrolite also designed liquid carrier for powder product that was to be injected. Built oil mud plants from start to finish (From Auto-Cad drawing to Concrete, Tanks, Piping and pump systems).

wHS&E: HS&E contact for the facility, designed SOP’s, MOC’s HRA’s, Working at Height, Hot Work, Confined Space Entry, Emergency Evacuation Plan, Storm Water Plan, TECQ Plan, Air permit data and any needed documentation. Implemented Stop Work system, Safety bonus program, Team Safety (watch other workers as well). Achieved a Zero lost time accident rate.

wTraining and Certifications: Kepler Morgan Process Management, Situational Leadership, Lean 6 Sigma Green Belt, 5S, Cornerstone Management Program, Corporate Legal and Compliance, Vender Recruitment and Assessment, Haz-Mat, Haz-Whopper, HSE Leadership, Microsoft Word 1, Microsoft Power Point 1, Microsoft Viso 2, Microsoft Excel 4, BH Formula Management Engineering, Mud Engineering, SAP-S/4HANA 1809, SAP-SRM, SAP-PLM, SAP-PRD, Auto-Cad and Process Safety Management.



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