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Electrical Engineer Plant Maintenance

Location:
Lubumbashi, Haut-Katanga, Democratic Republic of the Congo
Posted:
April 02, 2024

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An Electrical Engineer offering ** years of experience in manufacturing industry plant maintenance of Electrical, Electronics, Instrumentation, Utility, Automation maintenance & expansion Projects in manufacturing industries.

PROFILE SUMMARY

Worked on maintaining manufacturing industries automation plant with dc motor 2200kw, ac motor 630kw, 25mva transformer, 220kv, 33kv, 11kv & 415volt, plant maintenance Electrical, Electronics, Instrumentation & Utility. Carried out expansion projects in manufacturing industry.

Hands on experience in managing plant maintenance of various equipment’s of manufacturing industry in reducing downtime and increasing operational effectiveness of equipment.

Having experience of spare parts management, budgetary cost control, manpower management, machinery maintenance, PLC, VFD drives, hydraulics system, pneumatics system, continuous improvement, power saving, maintaining safety, troubleshooting, process improvement, predictive, preventive and breakdown maintenance.

Holds Maharashtra State India Government Electrical Supervisor License (PWD License) with the permission to work on electrical High Voltage (HV) & extra high voltage (EHV) system.

Having experience of legal activities with government authorities like MSEDCL (MSEB), Electrical and Factory inspector.

Worked in ISMT Ltd. For 16.5 years, seamless steel pipe/tube manufacturing company, hot and cold rolling mills. Also worked in seamless steel pipe/tube industry in Arcelor Mittal Tubular products Jubail, Saudi Arabia.

Worked in Nigeria for 2 plus years in manufacturing industry with 1000kva gas & diesel generators.

Worked in manufacturing industries like seamless steel tube/pipe, Steel Re-bars manufacturing, rubber manufacturing of tubes and sheets, chemical manufacturing of detergent powder, soap, tooth paste & gelly and steel enamelware household utilities.

ORGANISATIONAL EXPERIENCE

24 year’s length of working with Renowned groups like Engineering Seamless Steel tubes, Rubber, Chemical, Enamelware

SOTRAFER SARL, Somika SAS group of companies, Lubumbashi, D.R. Congo, Africa. 4th Jan 2024 - Present, Manager Electrical Maintenance, steel manufacturing TMT Re-bars, Induction Furnace 12MT (melting), AOD, CCM, Hot Rolling Mill.

Mustang Industries Limited Ota, Ogun, Nigeria, June 2020–May 2021, Maintenance Manager, it is a Daraju Industries Limited group company manufacturing detergent powder, soaps, toothpaste, gelly etc.

West Africa Household Utilities Mfg. Co. (NIG) Ltd. Ikeja, Lagos, Nigeria, March 2019–June 2020, Maintenance Manager, it is a WAHUM Group of Companies, Chinese group, manufacturing steel enamelware household utilities.

Baramati Cattlefeed Pvt. Ltd. MIDC Shrirampur, Ahmednagar, Maharashtra, India, Aug 2015-Jan 2017, Factory Manager, BCPL is a leading cattle feed manufacturing industry with Plant manufacturing capacity is of 11500MT per month.

Arcelor Mittal Tubular Products, Jubail, Saudi Arabia, Oct 2013-June 2014 Electrical Engineer, Shift In-Charge Maintenance WCM – World Class Manufacturing Steel Company, AMJ is a leading manufacturing of Seamless Steel tubes, pipes in Saudi Arabia. Plant capacity is 200 MT per Hour, Hot Rolling Mill with finishing line.

K-FLEX India Pvt. Ltd. Ranjangaon MIDC, Pune, India, Sep 2012–Sep 2013, Manager Electrical Electronics Maintenance & Projects, K – Flex is a MNC – Multi National Manufacturing Company, Italian base company, Rubber (Rubber pipes / tubes & sheets) Insulation manufacturing industry.

In June 2011 was resigned from ISMT Ltd. & was started myself own business of Electrical Erection & Commissioning works (Project works) & providing Maintenance services to industries, but was not achieved the growth as per requirement in own business, so come back in Job again in Sep. 2012.

ISMT Ltd. (Formerly Kalyani Seamless Steel Tubes Ltd.)MIDC Baramati, District–Pune, Maharashtra, India, April 1995 –June 2011 Sr. Manager Electrical, Electronics Maintenance & Projects, A TS16949 & ISO 14001 certified organisation, manufacturing Seamless steel pipes/tubes with plant capacity 75 MT per hour, Hot & cold rolling mills to finishing lines.

Nitin Associates, Electrical Engineers and Industrial Contractors, Renuka Nagari, Satara Road, Pune, India, June 1994 -March 1995, Project site Engineer, erection & commissioning work of a manufacturing plant of Kirloskar Ferous Limited, Bevanhalli, Hospet, Karnatka, site management, manpower and material management.

High Explosive Factory, Khadki, Pune, India, Nov 1992–Nov 1993, Apprentice one year, Ministry of Defence, Indian Ordnance Factories, central government of India.

M.S.S.K. Ltd. Shivnagar, Baramati, Pune, Sep 1991–Aug 1992, Trainee Engineer (One year) it is a Sugar Factory,

Role: Plant Maintenance, Utility and Projects Management.

Performed condition based maintenance of:

oHot Rolling Mills, Piercing Mill, Assel Mill, PQF Mill, Stretch Reducing Mills, Sizing Mill, Rotary Hearth Furnaces-Oil Fired & Gas fired furnaces, Walking Beam Furnace, Water Descaler System, Heating & Pumping Units, Centralized Grease Lubrication System, Gearbox Oil Lubrication Systems, Water System, Cooling Towers, Hydraulic System/Pneumatic System, Overhead Cranes, Goliath Crane, Manipulators, Hot Saws, Cold Rolling Mills, Draw Benches, Straightening Machines, Electrical Heater Furnaces, Heat Treatment Furnaces, Roller Hearth Furnaces, Oil fired Furnace for Heating, Normalising, Hardening, Bright Annealing, Quenching & Tempering, operating temperature from 600 deg. C to 1240 deg. C, water and Polymer Quenching System. STP Plant, ETP Plant, Boilers, Thermic Fluid Heater, Surface Treatment Plant, Rubber extruder machines, detergent powder manufacturing tower plants, soap manufacturing lines, toothpaste production lines, gelly process lines, enamelware manufacturing : moulding machines, paint coating and heat treatment furnaces.

oSpecial Purpose machines like Induction Heating Machines with Panel & Coils Provided with D.M. Water Cooling, NDT Machines – Ultrasonic Testing M/C, Leakage Flux Testing M/C & Eddy Current Testing M/C. etc.

oUtility - Electrical Power Distribution System 220 KV to 11KV & 415V, Power Control Centre (PCC) & Motor Control Centre (MCC) Panels, 220 KV substation, 11 KV Substation, Transformers, Switchgear, Control Relays and Protection Schemes, Air Compressor Screw type, Air Conditioning system, pumps, Air ventilation system, welding machines, Fire Protection Systems, 1000 KVA Gas & Diesel fired Generators, Boilers, Illumination Systems.

oMaintaining automation of Drives, PLC and controls. PLC – Allen Bradely PLC 5/ 25 & RX logix 5000, Siemens PLC S5 135U & PLC S7 300 series, Mitsubishi PLC Q01 series, ABB PLC AC 500 series, Messung Nexgen PLC 5K series, Selec PLC MM3010, SCADA Systems. AC Drives – ABB, Toshiba, Yaskawa & Mitsubishi make, up to 630 KW AC Motors. DC Drives – Siemens of 2200 KW DC Motors.

oAutomation Systems, Positioning Controllers with Encoder, Sensores, Cam Switches & HMD, PID Controllers, Proportional Control Hydraulic Valves, Instrumentation System with Auto Control, Hydraulic and Pneumatic Systems. Pressure, Flow, Temperature, Level, Time, Dimension, Length, Position Interlocking with the help of Encoders, Sensors & PLC.

oMaking preventive and predictive maintenance plan and taking care of the execution.

oEmerged as asset to organization in planning & implementing strategies to handle all sorts of preventive and breakdown maintenance activities.

oIn ISMT Ltd. achieved power factor rebate on monthly electricity bill for over INR 1050000.

oControl downtime of machines as per budget delay, doing analysis of breakdown’s, taking corrective measures for improving MTBF & MTTR and control cost of department as per budget.

oImplementation of maintenance systems as per TS16949 and ISO14000 standards, which involves quality system compliance, training department staff, maintaining and calibrating equipment’s, legal compliance and documentation etc.

oLeading a team of 47 people in Nitin Associates & ISMT Ltd. and a team of 200 people in BCPL.

TRAININGS

Low Voltage switchgear Maintenance, L & T Switch Gear Training Center, Pune - 4 Days, in year 1996.

Electrical Supervisors License (PWD License) Government of Maharashtra, authorised to work on Electrical HV & EHV System – Received in year 2003, after completion of Industrial Experience.

Electrical Motor Rewinding, Kohinoor Technical Institute - 1 Month, in year 1990.

Workshop on Shop floor Supervisor, Concept Career Consultant, Pune, 1 Month, in year 1992.

EDUCATION

Diploma in Electrical Engineering from Government Polytechnic Karad, Board of Technical Education Mumbai in 1991.

H.S.C. (12th Std.) Science with Electrical Engineering in 1989, HSC Board Pune.

S.S.C. (10th Std.) Science with Technical in 1987, SSC Board Pune.

Certificate Course of MS CIT in Windows, MS-Word, MS-Excel, MS-PowerPoint, MS-Access, MS-Outlook Government of Maharashtra in 2006.

Certificate Course of SAP MM from Shreya Technologies Pune in 2007.

IT SKILLS

Oracle Applications, ERP. SAP R/3, MM Module.

PERSONAL DETAILS

Date of Birth : 1st July 1972

Present Address : NageshwarNagar, A/P Malegaon BK, Tal-Baramati, District Pune, Maharashtra, 413115, India.

Permanent Address : NageshwarNagar, A/P Malegaon BK, Tal-Baramati, District Pune, Maharashtra, 413115, India.

Languages Known : English, Hindi and Marathi.

Passport Details : No. Z4250299. Place of Issue – Pune, DT of Issue – 26/05/2017, Expiry DT. – 25/05/2027

RAJENDRA MAHAMUNI

Mobile No.: +91-976*******

Whatsapp Mobile No.: +91-989*******

E-Mail: ad4p4q@r.postjobfree.com



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