RASU SENTHIL KUMAR

HP: +** ********, Singapore, ad4jis@r.postjobfree.com

CNC Programmer

SUMMARY

CNC Programmer with more than 27 years’ Experience with Oil & Gas and Marine industries, solid background with good experience in Computer aided manufacturing and Design (CAM/CAM) 3D design, Experienced CNC program and engineering professional with strong leadership and relationship-building skills, Using Unigraphics NX10, Creo 4 Pro-e & Master Cam X5, Good experience with planning, developing and implementing on Tooling, programming and processing, and QC Inspection like API Spec Oil & Gas Product.

SKILLS

Unigrapics NX 10 to create 2D & 3D model and do the CNC Programming.

Creo 4 Pro-E to create 2D & 3D model and do the CNC Programming.

Master Cam x5 to create 3D model and do the CNC Programming.

CNC Programming for Lathe Turning, VMC Milling & Turn Mill, Horizontal Borer Toshiba, WFL M80,M100,M120, Multi Axis [FANUC, MAZATROL,HAAS,MITSUBISHI and SNUMERIC controller]

Review Drawing and check material Spec, To prepare Cutting tools like new inserts and drills, and form tools,

Design the Jigs, Tooling and Fixtures as per new product required

Create 2D and 3D Drawing as per internal manufacturing requirements

Development of new components

Had good experience in PLM (Agile) for creating and controlling documents

Computer aided manufacturing software (CAD/CAM) 3D design and simulation software

Project management and Root cause analysis

Creating and manage BOM’s and ECN for the products,

Geometric dimensioning expertise Technical

New product introduction (NPI) and highly skilled in 3D and 2D CAD

Technical review the Engineering Drawings and New FAI parts,

Prepare the quotation for new order Drawings,

Managing people CNC Programmers and Tooling Technicians

Good knowledge in Welding, EDM, Wire cutting, Laser CNC,CNC Bending, Surface Grinding and Cylindrical grinding machines

Motor, Fire pump, Centrifugal pump, Pump, Fuel pump, etc…

SOFTWARE TOOLS KNOWN

Master Cam – X Versions ■ Unigraphics NX10

Creo 4 Pro-E

■ Auto Cad – 2012 ■ MS Office 2010

RESPONSIBILITIES

• Selection cutting tools and parameters calculated

• Design of tool holders and related adaptors as required.

• Creates drawings of tools, tool holders and fixtures as required.

•Recommend and test new tooling or techniques for the manufacturing processes.

•Maintains departmental files including CNC / DNC databases, PDM and CAD/CAM files.

•Troubleshoot tape and tooling problems as required.

•Responsible for purchase of all cutting tools and holders required for all new product

• Development projects and Development of new components

• Having knowledge on Measurement and / inspection procedures of Components manufactured

• Adopt and practice of World class Manufacturing systems

• Maintaining tool changing frequency record and inserts changing record.

• Troubleshooting the component as per defects. •Analyzing the machine capability

PROFESSIONAL EXPERIENCE

Baker Hughes . Oil & Gas Nov 2018 to Still

Baker Hughes is a worldwide leader in the design, manufacture and sale of comprehensive systems and components used in oil and gas Sub-Sea & Surface Products

Is a leading provider of manufacturing solutions in Singapore. Oil & Gas .

Designation - CNC Programmer Manufacturing Specialist

Product Like – Well Head HSG Port with VGS Spec., Hasing Hangers, Tubing Hangers, Tubing bonnets, Multi bowl, Crass block, Composite Block Part, Spool, etc…,

Technical review the Engineering Drawings and New FAI parts Design the Jigs and Fixtures as per new product required 2D and 3D Will doing CNC program using Unigraphic NX10, and Creo 4 Pro E, to create the NC program and create Setup Sheet and tool list for production, and Tool Models with Tool Drawing for to run Vericut Simulation, Prepare and source the new tooling’s and new Profile Inserts and Cutters for new products Doing Root cause analysis work with M/E Develop new components Trouble shooting with the machines in shop floor.

Crystal Offshore technologies Pte Ltd. June2013 to Nov 2018

Crystal Offshore Technologies is Design and Manufacture Oil & Gas API Product like 6A, 7-1,16C.

Designation - Work Shop supervisor – CNC Programmer

Customers are Halliburton, Baker Hughes, MTC Expro, Marsk Drilling, FMC.

Technical review the Engineering Drawings and New FAI parts Prepare the quotation for new order Drawings Design the Jigs and Fixtures as per new product required Will doing CNC program using Master cam X6 for API products 6A,7-1, 16C,5CT and create the OIS for production, Prepare and source the new tooling’s for new products Doing Root cause analysis work with QE Conduct internal Auditing Develop new components Trouble shooting with the machines in shop floor Lead and handle new projects for FAI Follow up and conduct MRB meeting Train the new Programmers and Technicians Conduct the interviews for CNC Machinist and Programmers Create the standard work for RCA Pressure test for the Manifold, Flanges and Valves Involving for QC Inspection

Quality control Inspection – Incoming, In process and Final Inspection

Preparing documents for initial and final reports

Prepare initial inspection reports with recommended scope of repair for jobs

Maintaining and calibration of measuring instrument to API Spec

National Oil well Varco, Singapore Apr 2008 to Mar 2013

NOV is a worldwide leader in design, manufacture oil and gas drilling equipment.

Designation - Lead Man - CNC Programmer

To control the man power and increase the production Rate, work under pressure load the program to the machine and also set up job CNC Horizontal boring machine, and also operate the Mazak Turning and Turn-mill machines (Mazak Turn Mill Integrex 300/400 and Mazak matrix) prepare and source the new tooling’s for new products, conduct internal Auditing and Develop new components,follow up and conduct MRB meeting

Creating NC programs for CNC Turning and Milling Machine, Funuc and Mazak control

Quality control Inspection – Incoming, In process and Final Inspection

Preparing documents for initial and final reports

Prepare initial inspection reports with recommended scope of repair for jobs

Maintaining and calibration of measuring instrument to API Spec

FMC Technologies, Singapore Jan 2003 to Dec2007

FMC is a worldwide leader in the design, manufacture and sale of comprehensive systems and components used in oil and gas Sub-Sea & Surface Products.

Designation - Senior CNC Machinist

Technical review the Engineering Drawings and New FAI parts, and to run the new and development product, Planed the Jigs and Fixtures as per new product required, will doing Manual NC program for CNC Turning and Milling machine, Operate the CNC Horizontal Boring Machine with setup the job also Operate.

Types of Operation:

To sizing job and do scolop, and cut seat pocket use fourth tool and facing Head, drill holes use “U” drill or HSS drill for taping, HTS drill for drill main run or Gate slot, test port use HSS drill and auto glove tool, lifting holes and neck solder Operations, etc… Inlay job to do Dypenetrant Test.

Singapore Technologies Marine, Singapore Apr1995 to Dec2002 Ship Building Design and Construction

Designation - Mechanical Inspector

To do Alignment and do Machining

Using Digi laser, Piano wire, Dial Gauge to align propeller shaft, and gearbox, and Engine, To operate the systems like, Hydraulic system, Bow ram install and foundation machining, Stern ram install and foundation machining, Elevator system install and foundation machining, Sliding doors install and foundation machining, Pad eyes machining, Anchor wrenge, Crane load test, Elevator load test, and also to operate the milling and turning machine.

To mark the Foundation and installation of Machinery,

Engine, Gear box, Compressor, Oil cooler, and Water cooler, Hydraulic power unit, Propeller, and Propeller shaft, Coupling, Bearings, hydraulic Cylinders.

Academic Qualification:

ITE, Singapore - ITC Mechanical Engineering

(CAD/CAM Technology) 2000 – 2001

ITE, Singapore- NTC – 2 (Precision Engineering) 1998 – 2000

ITE, Singapore- NTC – 3 (Precision Machining) 1996 – 1998

Hitachi Zosen, - NTC – 3 (Marine Mechanics) 1996 – 1996

R R Industrial Training Institute, India- Vocational Trade Cert

Mechanic (Motor Vehicle) 1989 – 1991

Govt Boys Higher Secondary School, India 1989

Basic Industrial Safety & Health for Supervisor-Singapore 2016

Driving License : Class 3 and 2B in Singapore,

PA Vocational Licensee

Fork Lift license UMW Singapore

PERSONEL INFORMATION

Full Name : Rasu Senthilkumar

NRIC No : S7183665G

Date of Birth : 29. 04. 1971

Nationality : Indian (Singapore PR)

Gender : Male

Languages Known : English, and Tamil

Address : Blk 527 # 07 -295, Jurong West Street 52, Singapore 640527.

Declaration

I hereby declare that the above information given by me is true to the best of my knowledge and belief

Date: Yours Sincerely

Place: Singapore Rasu Senthil Kumar

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