MANU KUMAR K

ADDRESS

Kaleeckalvadakethil, Vathikulam,

P.O. Ollakettyambalam,

Mavellikara Dist. Allapuzha,

Kerala -India.

MOBILENO.

+91-816*******

E–MAILID

ad4jdi@r.postjobfree.com

DATEOFBIRTH

28ᵗᵸAUGUST,1988

NATIONALITY

Indian (Hindu)

Marital Status

Married

LANGUAGES KNOWN

English, Hindi, Malayalam,

Tamil & Telugu.

PERSONAL INTEREST

Volley Ball, Cricket

PASSPORT DETAILS

Passport No: T5557591

Place of Issue: Cochin

Re-issue Date: 16/05/2019

DateofExpiry: 15/05/2029

CURRICULUMVITAE

CAREER OBJECTIVE

To secure challenging position in a professional organization which provide me creative environment to apply my mechanical engineering skills and knowledge to contribute to achieve organizational goals. CAREER OVERVIEW

I am a Diploma qualified Mechanical Engineer having more than 10 Years of experience in the area of heavy fabrication, Erection and Quality control of projects (Experience in Fabrication & Erection activities as well as Documentation, role varied according to the work handled).

PROFESSIONAL CERTIFICATION

Certified ASNT Level-II: Radiography, Ultrasonic, Liquid Penetrant and Magnetic Particles Testings.

PROFESSIONAL EXPERIENCE

Organization : METAL CRAFTS CONSTRUCTORS (P)LTD

Position : Project Execution with Quality Control. Duration : Aug 2009 to Aug 2014

Company Profile:- Metal Crafts Constructors Pvt. Ltd is a world’s leading constructions company of Fabrication and Erection of Ducts, Structures

(Bracings, Built-up Beam sections, Trestles, Lifting Legs, Chutes & Silo etc) for Construction of Essar Steel Plant-2.

Fabrication and Erection of Pipe racks at different levels, Purlins, Columns Structures with built up sections, Pressure & Process Piping’s, Refinery Equipments, Oil & Gas Equipments, Heat Exchangers, Super Heaters as per IBR1950, ASME mark U.

Fabrication & Erection of different dia spools for construction of C4 plant

(Methane),

Fabrication & Erection of plant air dia 14’ pipe line at running plant. Maintenance & Shutdown job of different dia spools. Company is having ISO9001:2015, ISO14001:2004 & OSHAS Certified PROJECTS HANDLED

1. ESSAR CONSTRUCTION (I) PVT LTD, HAZIRA, (PROJECT) SURAT.(2009-2012) 2. LARSEN & TOUBRO FORGING PLANT PROJECT HAZIRA SURAT (2012- 2013) 3. RELIANCE INDUSTRIES LTD (C4 & PLANT AIR PROJECT) HAZIRA SURAT(2013- 2014J

Duties and Resposibilities :

Execution and QC work of Fabrication Site by arranging required manpower, raw materials and necessary items at site . (ASME B31.3) inspection in shop & site location at Essar Steel plant-2 and L &T Forging plant Hazira, Surat

Handled Power piping (ASME B31.1) inspection in site location for plants (Boiler & Piping).

Familiar with P&I drawing, isometric drawing, construction drawing & general arrangement drawing.

Accountable for carrying out the in-process inspections (such as bending inspections, swaging inspection, fit- up of tube, pipe, Flange & fittings, Job layout inspection, welding inspection, final dimensions, Painting inspection etc.) as per the ASME codes, Drawings, QAP & design requirements And Client Specs.

Conducting & complying Hydrostatic testing, Low pressure bubble formation soap testing, Helium leak test, Pneumatic test, in compliance with QC Plan & Record generation as per standard formats.

Material Test Certificate review fulfilling DT, NDT & hydro test requirement in accordance with client approved specification & Code standards.

Co-ordination with third party inspection agencies, consultants & clients for quality inspection.

Preparation & timely updating of the QC dossier as per the client's requirement, along with the in-process inspection activity & submission of the same after completion of the job.

Furnishing of CAPA & concluding RCA against Non-Conformance Report. Handled with Various Welding Responsibilities:

Review of Pre-WHT, Post-WHT & Normalizing charts.

Reviewing welding procedures, welder qualification and involved in welding of materials like Carbon steel, Low Alloy steel and Stainless steel

Controlling Preheating, Post Heating, Post bend heat treatment, Post weld heat treatment in accordance with required code.

Handled Materials for Project:

Controlling & monitoring Material tractability from material in to out the shop through Heat Number & QC Code of material.

Handled the tube materials as Carbon Steels (SA106 Gr.A1), Alloy Steels (SA213 T11,T12,T22 & T91) and Stainless Steels (SA213 TP304 & 310).

Handled the pipe materials as Carbon Steels (SA106 Gr. A,B,C), Alloy Steels (SA335 P11,P12,P22 & P91) and Stainless Steels (SA312 TP304 & 310).

Incoming inspection of raw material and Review the MTC as per project & applicable specification.

Witnessing the all material testing as per the standard & review the documents. Handled various NDT Responsibilities

Review of project requirement and NDT activities

Review of NDE test records & Maintaining NDT status and check compliance with agreed procedures and acceptability of the defects.

Positive Material Identification of Low Alloy Steel & SS Material in accordance with approved procedures & standards.

To conduct, witnessing, evaluation and interpretation of NDT technique like UT, MPT and PT of weld joint as per ASME Section-V and VIII acceptance standards.

Carried out Thickness Gauging of in-Service Piping, Pressure Vessels and various components with third party inspectors and clients.

To prepare & submit all test result reports for specific site.

Review and interpretation of NDE results as per Standards.

Participating in Internal NABL Quality Audits.

Maintain quality documents such as codes, standards, procedures and testing formats required for testing.

2. Organization : NATIONAL MIINERAL DEVELOPMENT CORPORATION LTD.

(A Central Government undertaking Navratna organization) Position: Technician (Apprentice Trainee) at different Sections (Screening Plant, Service Centre : Dumper, Shovel, Drilling and Dozer sections).

Duration: Aug 2014 to Aug 2015

3. Organization : STEELCRAFTS CONSTRUCTORS PVT. LTD. PROJECT HANDLED

LARSEN & TOUBRO KNPC PROJECT HAZIRA SURAT (Fabrication of spools for Kuwait Refinery) MRPL. REFINERY PROJECT MANGALORE KARNATAKA-STATE (Erection of spools at different levels) RELIANCE MAINTENANCE & SHUTDOWN WORK, HAZIRA, SURAT (Fabrication & Erection of spools) Position : Welding Supervisor/QC Supervisor.

Duration : Sep 2015 to Feb 2018

Duties and Responsibilities:

To conduct, witnessing, evaluation and interpretation of NDT technique like UT, MPT and PT of weld joint as per ASME Section-V and VIII acceptance standards.

Carried out Thickness Gauging of Piping, Pressure Vessels and various components with third party inspectors and clients.

To prepare & submit all test result reports for specific site.

Review and interpretation of NDE results as per Standards.

Participating in Internal NABL Quality Audits.

Maintain quality documents such as codes, standards, procedures and testing formats required for testing.

4. Organization : SURYODAYA INFRA PROJECTS(I)PVT.LTD.KIRANDUL, STATE-C.G. PROJECT HANDLED

NATIONAL MINERAL DEVELOPMENT CORPORATION (NMDC) (A central government undertaking) Position : Mechnical Engineer.

Duration : Mar 2018 to Feb 2021

Work Responsibilities

Fabrication, Erection and Alignment of Conveyor Structures

Fabrication Erection and Alignment of Structural Motor House & Drive unit.

Replacement of Apron Feeder & Gear Box

Replacement of Primary Secondary Screens, Chutes, Motor Gear Box

Replacement of Skirt Boards at running conveyor. 5. Organization : Larsen & Toubro Construction & Erection Project, Kolkata Division PROJECT HANDLED

NATIONAL MINERAL DEVELOPMENT CORPORATION (NMDC) (A central government undertaking) Site : Screening Plant (SP-III) Project

Position : Mechanical Engineer.

Duration : From Mar 2021

Duties and Responsibilities

Assembly, Alignment and Erection of Conveyor Galleries, Trestles.

Erection and Alignment of Conveyor Motors.

Assembly, Erection and Alignment of Equipments (Re-claimers, Stackers, Loaders, Utility Cranes etc.)

Erection of Junction House of Conveyors.

Referring Drawing for lineup the job, arrange required materials, engage manpower, plan as per schedule.

SKILLS & ABILITIES

Competent in using Microsoft Office products, Office 365, email systems, and Windows.

Familiarity with workplace health and safety concepts. Excellent ability to effectively manage testing activities on multiple products

Good team player & Believes in proper communication. EDUCATIONAL ACHIEVEMENTS

2009 ASNT NDT LEVEL-II

2005 - 2008 Diploma in Mechanical Engineering - TECHNICAL BOARD OF KERALA (NSS Polytechnic College, PANDALAM) with 67.8 %

2003 S.S.C. – Andhra Pradesh Board with 75.2 %

DECLARATION

I hereby declare that all the information mentioned above is correct to the best of my knowledge. Yours faithfully

MANU KUMAR K

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