Marlon Sister

Houston, TX

ad4i8m@r.postjobfree.com 28 1-744-0338

Professional Summary

● 27 years’ experience in Lean Manufacturing

● 11 years’ experience in supervisory roles

● 10 years’ experience with ISO 9001

● Transformed the manufacturing shop processes into optimal efficiency and productivity and improved on-time delivery (OTD) by 33% through continuous process improvement (CPI) and a keen understanding of key performance indicators (KPIs). Streamlined business processes, including budget management and manufacturing processes, resulting in increased production and reduced cost of non-conformance (scrap and warranty cost) by 25%. Focused on customers, quality improvement and inspiring personnel to be their personal best.

Professional Experience

Production Supervisor

Builders’ First Source, Houston, TX

2021 – Present

● Assembly line, coordinate daily work schedule, attend production meetings with operations manager, interview and hire new employees, coordinate new material procurement, vinyl manufacturing of window frames and glass windows for commercial and residential use, increase production, implement 5S, host and attend safety meetings, attend supervisor training, etc. Manufacturing Shop Supervisor

Allied Fitting, Houston, TX

2019 – 2020

● Transformed the manufacturing shop processes into optimal efficiency and productivity through time and motion studies

● Streamlined manufacturing process resulted to on-time delivery (OTD) by 33% through analyzing spaghetti diagram of floor plan and manufacturing processes

● Improved quality control during manufacturing resulted in increased production and reduced cost of non- conformance (scrap and warranty cost) by 25%

● Structured the machinists as a team which reduced cost of non-conformance

● Direct labor rate reduction through increased production and improved productivity

● Developed an effective employee training plan

● Effective people management and audit expectation management

● Budget management and cost controls

Unrelated Work Experience

2018

Machine Shop Supervisor

Welker Inc., Houston, TX

2012 – 20 17

● Structured the machinists as a team

● Direct labor rate reduction through increased production and improved productivity

● First pass yield (FPY) implemented – quality inspected 1 st article and made program edits, and QC inspecting which verified accuracy in blueprint specifications being met

● Training program for new employees optimized

● Analyzed job flows using spaghetti diagram analysis which resulted in improved job flows reducing redundancies

CNC Department Supervisor (Contract)

Logik Precision, Houston, TX

2011

● Efficient quality control – 1 st article,

program edits

● Managed job flows, production

planning at optimal cost by determining if work was internal or outsourced

● Lead supervisor lathe department and supervised 10 – 12 EE

● Managed process flow – located material, checked tooling and coordinated inspection reports with QC supervisor

● Achieved on-time delivery targets

Lead Supervisor Lathe Department

Federal Flange,

2010 – 2011

● Effective management and supervision of 12 to 15 employees

● Inspected 1 st article for production

● Managed tooling supplies for lathes and mills

● Developed training for new employees

● Optimized job flows through location materials and coordinating workflow CNC Machinist

Logan Oil Tool, Houston, TX

200 7 – 20 09

● Effectively operated puma lathe with Fanuc controls

● Efficient in reading and evaluating blueprints

● Set-up tool for production of parts

● Edited programs for CNC machines and made mechanical adjustments as needed CNC Leadman/Machinist

France Compressor Products, Houston, TX

200 4 – 2007

● Leadman of 8 employees

● Read and evaluated blueprints

● Set-up tool for production of parts

● Edited programs for CNC machines and made mechanical adjustments as needed

● Inspected parts after set-up and during production CNC Machinist

Baker Oil Tool, Houston, TX

2000 – 2004

● Efficient reading and evaluating blueprints

● Set-up tool for production

● VTL-Gray Fanuc Control 42” chuck (jaw)

● Ran Vam threads

CNC Machinist/Operator/Leadman

Accuseal Manufacturing/UTEX Industries, Houston, TX 19 97 – 2000

● Reviewed status reports daily

● Located material and effectively coordinated the workflow

● Set-up machine, edited programs, inspected 1 st article for production CNC Machinist/Operator

Tom Wheatley Valve, Houston, TX

1994 – 1997

● Operated WI-Gidding’s Lewis Fanuc

Controls

● Set-up tools for production of parts

● Edited programs

● Produced large valves: 1.6” to 42”

Education

Coursework towards Business Management Degree, East Texas Baptist University, Marshall, TX Areas of Expertise

● Lean Manufacturing

● Continuous Process Improvement

● Change Management

● Budget and Cost Controls

● Personnel Development

Core Competencies

● Mechanically inclined

● CNC programming

● CAM programming

● CNC Lathe

● Mechanical engineering

● Calipers

● 10 years of CNC experience

● Quality and controls

● Leadership and Management

● Safety first EHS

● Risk and compliance

● Just in time inventory

● Effective production planning

● Delegating

● Empathy and communication

● Integrity

● ISO audit management

● Effective planning

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