Sameer Mulla

Nationality: Indian, Date of birth: 07/01/1981, Gender: Male

Phone number: +91-098********

Email address: ad4dzk@r.postjobfree.com

LinkedIn: linkedin.com/in/sameer-mulla-781195al

Home: Dream Home, Ganesh nagar, Wadgaon sheri,near salunke

hospital, Pune-411014,India

ABOUT ME

I want to become a part of your reputed organization where I can get the chance to work as an industrial engineer with full

focus and self-confidence. I have 13 years and 2 months of work experience as well as knowledge of basic engineering

principles,looking for the job opportunity as an industrial engineer to develop my career in the field of engineering

Professional Experience

Senior Service Engineer -CQA (21/09/2018- till date)

ZF Steering gear India Ltd, Pune, India

Key responsibilities

• Hands on experience in all modules of Customer Quality -Customer quality assurance, problem analysis & resolution,

warranty complaint Analysis, Warranty data analysis.

• Solving line & field quality related issues and taking corrective action for closer by using Quality tools (7Q.C,8D, why-

why analysis and CAPA, fishbone diagram, PDCA).

• Conducting Product &Process audit, action sustenance audit, Supplier audit against customer complaint.

• MSA & SPC study.

• Responsible for handling customer complaints (line & Field) and timely closure of issues by using 2-2-2 policy.

• Single point of contact for Customer support (TML, M&M, SML, All Tractor OEM).

• Customer Complaint resolution and develop corrective action.

• Analysis and tracking actions over internal and external quality issues through daily CC Meeting.

• Successive Implementation of permanent corrective actions for quality issues.

• Preparation of Monthly line and warranty rejection analysis and presentation.

• Responsible for updating of ICA/ PCA on customer online portal (SRM Portal).

• Conduct Process, Product audit, Action effectiveness & Sustainability.

• Responsible for monitoring effectiveness of implemented actions.

• Responsible for MRM preparation and presentation to management.

Senior Engineer -Quality Assurance (01/07/2014-20/09/2018)

ZF Steering gear India Ltd, Pune, India

Key Responsibilities:

• Closely monitoring the process by keeping close watch on process,first piece inspection,periodic in process inspection.

• Layout inspection of parts.

• Better quality of material must be carried out to assembly department for further process.

• Daily records of rejection, rework and ok components.

• Doing daily first-off inspection and checking reports.

• Arranging training to the operators,supervisors,sub-ordinates to avoid mistakes and improve awareness.

• Knowledge about calibration of dials,V-,block,vernier, pressure gauges.

• Doing Millipore test and making reports.

• Analysis of assembly rework complaints and customer complaints.

• Improve and modify the product reliability by taking machining trials.

• Implementation of Poka-Yoke for reducing customer complaints.

• Taking corrective actions on the basis of customer feedback and ensures it effectiveness.

• Responsible for overall quality of product,in process & assembly as well as paint shop.

• Preparing monthly reports for data analysis, root causes and corrective action and monitoring it for three months to

minimizing shop as well as customrer complaints.

Senior Engineer-Production Assembly Line (03/07/2011-30/06/2014)

ZF Steering gear India Ltd, Pune, India

Key responsibilities:

• Managing process documents like work instructions, Sop’s for production line.

• Preparing daily production plan and delivery schedule as per order specifications.

• Provide training to the workers of standard working procedure on shop floor as per industrial engineering practices.

• Developing and implementing process,productivity improvements and technology upgrades.

• Implementing material handling system and flow process on assembly line like kanban.

• Successfully implement process improvement activities on workstation.

• Defining and maintaining line capacity and utilization with time and motion studies and line balancing.

• Involved in proto manufacturing process and providing feedback to project engineer.

• Working on capacity management of worker by identifying utilization of workers in raw material, inward inspection,

and final packing storage.

• Working on job evaluation of workers as well as staffmembers.

• Validation of manufacturing BOM with floor data.

• Creating MBOM from EBOM and mapping BOM to process steps.

• Support testing & developmental activity for assembly line.

• Line balancing on required stages.

• Ensuring that the production is cost effective.

• Virtual validation of plant tools and equipment for new products.

• Current manufacturing method analysis and validation of standard methods.

• Possess good analytical ability to discern the manufacturing process flow.

• Conducting time studies to analyze functional bottlenecks and reasons of variance between actual and target output.

• Implementing Poka-Yoke for safety and reducing errors.

• Material flow analysis and value stream mapping.

• Reduction in cycle time and balancing the line by splitting or grouping of operations.

• Inventory tracking and reporting to PPC.

• Updating SOPs for maintenance for newly installed equipments.

• Motivated workers and Engineer s for multi-skilling/multifunction operation and aware to work as a team and with

proper method of working.

Junior Engineer-Production Assembly Line/Q.A (25/03/2005-27/02/2007)

JOHN DEERE Pvt. Ltd, Pune, India

Key responsibilities

• Daily records of rejection,rework and OK quantity.

• Daily first -off inspection and checking reports.

• Plan and take Corrective and Preventive actions with 8D problem solving tool.

• Implementing POKA-YOKE. for reducing customer complaints.

• Training to subordinate and motivate them’.

• Tool calibration monitoring.

• Rectifying engine related defect at vehicles assembly and ensuring to fix it with in shift.

• Visual inspection of components to reduce rejection.

• Better quality of material must be carried out to the assembly department for further process.

• Analysis of assembly rework complaints and customer complaint.

Core Skills

• Lean Manufacturing Techniques.

• Customer Quality (Line/Field)

• Warranty complaint Analysis

• RCA

• ICA/PCS implementation

• Quality assurance

• POM/IPTV reduction plan

• 7QC,8D

• FTA,FBD

• CAPA,TPM

• kaizen, Poka-Yoke.

• Assembly process planning.

• Time study, Method study.

• 5S and kanban.

• Virtual /Digital Manufacturing.

• Industrial Engineering.

• Assembly Instruction.

• Line balancing .

• EBOM, MBOM

• Problem solving.

• Manpower Planning and Capacity Utilization.

• Self-motivated.

Digital Skills

Microsoft Word / Microsoft Excel / Microsoft PowerPoint

Education Background

B.Tech Mechanical Engineering from IBMIT in 2017

Diploma in Mechanical Engineering from MSBTE Mumbai in 2005

Language Known

English, Hindi and Marathi

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