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Project Management Mechanical Maintenance

Location:
Gurugram, Haryana, India
Salary:
Negotiable
Posted:
March 12, 2024

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Resume:

ANAND KUMAR

Contact No: 012*-*******,,987*******,987*******

E-Mail: ad4at8@r.postjobfree.com

JOB OBJECTIVE

Seeking senior management level assignments in Projects/ Operations /Maintenance/ Electrical & Instrumentation & Engineering with an organization of high repute.

CAREER FORTE

•An Electronics Engineering Graduate with 33+ years of rich experience in Projects, Design, Operations,ENGINEERING ( Electrical, Instrumentation, and Mechanical Maintenance) encompassing strategic planning, project management, erection and commissioning, procurement of raw materials and technical items, quality control and resource management in continuous process and food processing units.

•Have been associated with PMV Group since last 22+ years, working as Group Technical & Projects head for PMV Maltings pvt ltd and handling operations and Engineering and Engineering design, execution, maintenance, procurement, quality and Lionising etc

•Proficiency in operations and Electrical & Instrumentation, Mechanical maintenance by achieving the production targets with minimum operation cost, project design and executions, devising maintenance (preventive, predictive & systematic) strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs and project designing .

•Effective communicator with excellent relationship management & negotiation skills to maintain harmonious industrial relations and discipline.

EDUCATION

•B.E. (Electronics) from Marathwada University in year 1990.

•B.Sc. from Meerut University in year 1986.

•P.G Diploma in Business Administration via distance learning in 1994.

TRAININGS PROGRAMS ATTENDED

•1 week MDP on Food supply management from IIM AHAMDABAD.

•Simatic S5 Series Programmable Logic Controller (PLC) Basics from Deutek Systems (System House of Siemen’s) in May-June 1991.

•Advance Training of Simatic S5 Series Programmable Logic Controller (PLC) from Siemen’s Bombay from 30th. January 1995 to 10th. February 1995.

•Customer Service Engineers Training Program on induction heating from Inductotherm India Ltd. from 9th. April 2001 to 14th. April 2001.

•2 weeks training of Master drive A.C. Drives of Siemens from Siemens, Bombay.

•Attended several seminars on Water Harvesting, Energy Conservation and Six Sigma.

•2 weeks training on Malting Operations & Technologies from Trautwine Malting Company Germany.

•1 week training on making various Food Products in Vacuum Band Drier from Bucher Switzerland.

AREAS OF EXPERTISE

Strategy Planning

•Responsible for overall profitability of operations and accountable for strategic utilisation and deployment of available resources to achieve organisational objectives.

•Designing and executing systems and processes for monitoring and controlling resources thereby improving the operational efficiency.

•Planning funds for diverse operations, ensuring adherence to the allotted budgets.

Project Planning & Management

•Handling project activities involving working out various requirements with respect to utilities, machinery, manpower & monitoring overall project operations for ensuring timely completion.

•Ensuring that site operations are carried out smoothly with erection, commissioning & procurement operations.

Commissioning/ Testing/ Quality

•Providing technical inputs and developing master specifications with needs assessment.

•Handling erection, commissioning of numerous plants & equipment’s to ensure the completion of projects within stipulated time/cost parameters.

•Carrying out inspection tests for determining the effectiveness of the equipment’s / plants.

Operations & Maintenance

•Planning and effecting Engineering preventive maintenance schedules of various machinery and instruments in the field of Electrical and Mechanical to increase machine up time and equipment reliability.

•Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools.

•Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

General Administration

•Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for maximizing operational efficiency.

•Formulating maintenance budgets and conducting variance analysis to determine difference between projected & actual results and implementing corrective actions.

EMPLOYMENT DETAILS

PMV Group as Technical and Projects Head since Aug. -2023

PMV Group In PMV Maltings pvt ltd Pataudi as Unit Head since Jan -2023

PMV Group In PMV Maltings pvt ltd Kashipur as Unit Head since May -2022 - Dec 2022

PMV Group In PMV Nutrient products pvt ltd as Unit Head since Oct-2020- April 2022

An HASEP & FSSAI22000 certified FOOD PROCESSING company & leading Manufacturer for Malt extract powder, Maltwin, Protein based powders and Boost under License from Hindustan Uniliver Limited .

Role:

•Heading the plant administration, Erction and commissioning and operations with key accountabilities towards

- Project planning, scheduling and implementing, achieving desired output by utilizing effectively available resources .

- Electrical and Mechanical maintenance to achieve targeted production figures within the provided budgets and time.

Highlights

•Successfully designed and commissioned all electrical, Instrumentation, PLC Programming, for the Boost Plant in 2020-2021.

•Handled commissioning of 1 MVA/11kv Substation.

PMV Group In PMV Maltings pvt ltd GM-Operations & Technical since Dec’06-Sep-2020

An ISO-9002 & ISO-22000 HASEP, FSSAI certified company & leading Manufacturer for Malt, Malt Extract, Malt extract powder & PROTINEX & Supplier to all major beer manufacturer like UB, SAB, ABINBEV, CARLSBERG, MOLSON COORS COBRA, GLEXO CADBURY & WOCHARDT ETC in India.

Role:

•Heading the plant administration,operations and Technical Department with key accountabilities towards

- Project planning, scheduling and implementing, achieving desired output by utilizing effectively available resources for multi locations .

- Operation & maintenance ( Electrical & Mechanical) of groups all units to achieve targeted production figures within the provided budgets and time.

Highlights

•Successfully erected and commissioned 5 ton/hr evaporator plant in 2019 also designed its electrical panel a green field project.

•Successfully designed all Electricals, Instrumentations, PLC programming, mechanicals for MEURA HYBRID 2001 filter press for malt extract plant and successfully erected and commissioned the Hybrid Meura filter press IN JUNE 2015 a green field project .

•Successfully designed ( all electrical panels, Mcc panel, Lt panel . automation panels and utilities i.e. pumps fans pipelines conveyors etc ) & commissioned 70000mt/annum Fully automatic malting plant expansion to 140000 mt/annum capacity at Kashipur in 2014, supplied by Buhler Germany a brown field project.

•Successfully designed ( all electrical panels, Mcc panel, Lt panel . automation panels and utilities i.e. pumps fans pipelines conveyors etc ) & commissioned 70000mt/annum Fully automatic malting plant at Kashipur in 2010, supplied by Buhler Germany a green field project.

•Successfully designed indigenous Malting Turner Machines along with its electrical for rectangular boxes & successfully commissioned them a green field project.

•Design of two ETP plants of 1500 kl/day and 500 kl/day and successfully commissioned and operated them .

•Handled commissioning of 4 MVA/32kv Substation.

•Commissioning of Turbine 650kw back pressure

•Commissioning of 40kg/cm2, 15 ton each three nos of boilers and two 8 ton capacity 28 kg and 18 kg boilers.

•Preparing SOP for manufacturing of Malt, Boost, maintenance and implementing them.

Bajaj Hindusthan Ltd. Project Manager Sep’06-Nov’06 (MDF/ Particle Board Division)

Role:

•Involved in project planning & estimation, of fully automatic (P.L.C. Controlled) 280 m3/day capacity Continuous Process M.D.F plant, 200m3/day Particle Board Plant, Melamine Overlaying Line, Paper Impregnation Line, supplied by worlds renowned SWBPM China.

The Malt Company (I) Ltd. Sep’01-Aug’06

- Joined as Project Manager and rose to the level of Factory Manager

Head of the unit after commissioning of the plant.

Role:

•Heading the entire operation of the Tower Malting Plant to achieve the budgeted quality production at minimal production cost by effectively utilizing the energy & other available sources to the optimized capacity & by minimizing the breakdowns as HEAD OF UNIT.

Highlights

•Designed all the Electrical, Instrumentation & automation along with utilities (PLC panel, MCC panels, L.T. panels pumps, chillers, vam, pipelines etc); involved in software development, erection & commissioning of the complete Automatic Tower Malting Plant a green field project.

•Handled commissioning of 1 MVA Substation.

•Involved in all Electrical & Mechanical design & software development, erection & commissioning of the state of art fully automatic food plant with imported vacuum band drier (1st & only in India) of the same group at same place to produce food products like PROTINEX.

SCAW Ltd., Zambia Electrical Engineer Mar’01-May’01

Role:

•Responsible for maintenance of 2 Ton, 1500 K.W., Induction furnace of Inductotherm Ltd.

SAPCO Fibreboard & Wood Products Ltd., Ndola Engineer –Electrical & Instrumentation Sep’96- Dec’00

Manufacturer of Particle board/ laminated board automatic plant .

Role:

•Accountable for designing of Electrical,automation,instrumentation, electrical,utilities, managing day to day project work evaluation, erection commissioning and maintenance (i.e. Preventive, Predictive & Breakdown) of fully automatic (P.L.C. Controlled) 60 m3/day capacity Continuous Process Particle board plant, Melamine overlaying line, Solid wood line, Dry kiln, Chiller and Saw mill, supplied by worlds renowned RWS Engineering Finland a green field project.

•Erection & commissioning of 2MVA sub station.

•Commissioning of 8 ton Oil fires boiler of 15 kg/cm2.

Nuchem Limited M.D.F. May’91-Aug’96

NUWUD Division Tohana (Haryana)

Asst. Manager-Instrumentation Mar’93-Aug’96

Instrumentation Engineer Nov’91-Feb’93

TR. Engineer May’91-Oct’91

Role:

•Involved in Erection, Commissioning and Maintenance (i.e. Preventive, Predictive & Breakdown) of fully automatic (P.L.C Controlled) 150 T/day capacity continuous Process Medium density Fiber Board Plant (MDF) supplied by Sunds Defibrators Sweden.

•Commissioning of 40 ton boiler at 45 kg and 4 MW turbine.

Anuviduit Transformers Roorkee Trainee Engineer Oct’90-Mar’91

Maintenance Purview

•GE Fanuc Emerson make CPE 100 plc, scada system

•Premium Series PLC of Schneider group,370 series PLC of Schneider & PCIM SCADA System.

•G.E. FANUC make 90-30 series, Versamax, IC 200 series PLC, & SCADA system.

•Simatic S5 90U, S5 135U, S7 300, S7 200 PLC of Siemens FA 2J PLC of idec Izumi, Japan

•CQM1 Series & CVM1 Series PLC of Omron

•PG 685 Programmer of Siemens, PCAT as Programmer

•NT20S and NT30C Programmable terminals of Omron & various models Programming terminal of Schneider systems and G.E Fanuc and EXOR.

•DC Drives of Siemens & ABB

•Frequency Inverter of Nelco, ABB, Allen Bradley, Renolds and control techniques (Dinverter and Unidrive), SEW, Telemecanique Altivar ( schneider), Siemens (MM440 & Masterdrive) & Lenze Germany, FUJI ranging from 0.37 kw to 630 kw, .

•Various Process Control pneumatic & Electronic Instruments, like PID controllers of Siemens make, Taylor make, Jumo make, Simaden make, Forbes Marshells make, Honeywel make etc., Philips KS92 batch weighing controllers, weight indicators, load cells, Taylor’s Pressure and level Transmitters, Rautes Weighing terminal,, Philips weighing terminals and batch controller, Technoweigh online weighers, Level Sensors, Temp.Sensors, Moisture Analyzers, Flow meters, Pressure Reducing Valves, Pressure reducing stations, Pressure controllers, temperature controllers, Avery weighing scales, JISL platform weighers, various online weighers etc.

•D.G. Sets, Back pr. Turbine BT400 of IBTurbo, High pressure boilers,HT/LT Distribution, Conveyors, Bucket elevators, Grading & cleaning machines from Schmidt –Seeger and Buhler India and Germany, Various types of pumps, Vapour absorption Chilling machines, Heat pumps, Cooling towers, Husk fired high pressure boiler of various capacities and pr., etp design and operations, etc. DG Sets.

•Vacuum band driers

Personal Details

DOB : 29th November 1968

Permanent/ Contact Address : C-4, Second Floor, Southend Floors,

Sector-49, Sohna Road, Gurgaon.



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