SANJEEV KUMAR

Targeting middle level assignment in plant maintenance

E 981******* ad4a4h@r.postjobfree.com e noida,india PROFESSIONAL SUMMARY

A professional offering 25 yrs of experience in plant maintenance with commendable success in managing maintenance with manufacturing industries. Successfully established world class manufacturing of liquid, powder and uv coating paint shop for jcb. Successfully established world class manufacturing of blue ray disc with best manufacturing system, Over all responsibilities of the maintenance of electronics and electrical, intrumentation, Mechanical in utilities in continuous production manufacturing industry. Guiding team in trouble shooting and scientific problem solving-Why why analysis, Root cause analysis, Opl, capa implementation. Implementing machine history card n capture m/c breakdown detail. Hands of experience DG SYSTEM, COMPRESSOR, AIR DRYER, POWER PANNELS, GAS BANK GAN TREE R.O PLANT Hands of experience with Analogue & Digital Circuits, Pics, Scada, Light Mechanical Assemblies & Pneumatic Circuits/Assemblies., high vacuum systems, high speed pick and place systems Familiar with working on RAMCO based ERP system. Good knowledge of Total productive maintenance. Analysis of Maintenance objectives, CAREER OBJECTIVE

Aspiring to work with an

organization where I can utilize my

skills and capabilities to carve a

niche for myself and effectively

deliver towards contributing to the

organization's objectives and also

enhance my personal growth

through continual upgrading of

knowledge

CAREER TIMELINE

Maintenance report including MTBF, MTTR, OEE etc. and preparation of improvement action plans. Undergone Training's & Seminars on TS 16949 Awareness, ISO 14001 Awareness, FMEA, Impact Aspect Classification, People Skills,, 5S, Kaizen, MSA & Calibration System. Undergone Training on Electro-Pneumatics from FESTO Didactic, India & Successfully assembled & incorporated small projects for pneumatic automation of process in Machines for job simplification Certified Internal auditor for ISO 14001:2004 Environment Management System from EQMS Delhi & TS 16949:2000 Quality Management System from QGS, Delhi. EXPERIENCE

07/2020- till now

Project Manager, The Works Company Pvt Ltd

It is a leading manufacturer and service provider in the water treatment industry, dedicated to delivering high-quality and sustainable solutions for clean and safe water. With a strong commitment to environmental responsibility and cutting-edge technology, we offer a wide range of water treatment products and services to meet the diverse needs of our clients

• a) Maintenance

*Critical systems like Potable, Raw water &Sewer system to be maintained.

*Maintenance of system like RO, UV, Filters(Disc, screen, UF, DMF and Bag filters),

*chlorine dosing and Ozonation system. Proactive & customer focused maintenance attitude.

*Process knowledge wrt pumping & its related systems.

*Leading the shift maintenance team to attend maintenance like preventive/corrective/ breakdown with ease.

• b)Planning & scheduling

*Preventive maintenance Stivity to be planned based on system requirement & SAP sched.

*Scheduling of maintenance activity should be planned based on time/concern technical personnel

*availability/spares/tools tackles/equipme

• c)Documentation

*Maintenance related documentation to be updated in SAP as and when required.

*Water test reports to be documented based on IATA rules & regulations

*Ensuring all the drawings &documents related to water supply & sewer network are available at working locations for quick reference.

*Ensuring the instruments & equipment has valid calibration.

• d) Safety

Safety has to be integral part during any maintenance activity

*Ensure adherence to all safety regulations of all system, according to BIAL's safety concept

*To maintain zero percent accident/incident

• e)E)Compliance

*track adherence to agreed service levels by contractors Vendors, trubate quality and contin put improvement init

The works company pvt Ltd 05/2

020-curreNT

Rdevis engineers pvt Ltd, New De

Ihi Nov2018-march 2020

Moser Baer India Ltd, Greater noi da

Feb2005-sep2018

Continental Device India Ltd. Nar

aina. New Delhi April1997 to feb

2005

Libra industries Ltd Jan 1995 to M

arch 1997

SKILLS

DOS WINDOWS MINITAB

INTERNET TOOLS MS OFFICE

TEA MANAGEMENT

FLUENT COMMUNICATION

CONFLICT RESOLUTION

LEADERSHIP QUALITIES

LANGUAGES

ENGLISH Proficient

EXPERIENCE

February 2005- september 2018

PROFESSIONAL

QUALIFICATION

Assistant Maintenance manager, Moser Baer India ltd, Greater noida

L Three Years Diploma

(Electronics & Communication

engineering)from

Moser Baer was an Indian multinational manufacturer of optical discs, storage devices, CDs, DVDs, based in New Delhi. The company was present in over 100 countries, serviced through 15 marketing offices and representatives, and had tie-ups with other optical media storage manufacturers. Its products were manufactured at its three plants in New Delhi, which employed over 8,000 people. The company had subsidiaries that manufactured photovoltaic cells and modules using crystalline silicon and thin film technologies.

• Roles:

*Over all responsibilityforthe maintenance of electrical electronics n utilities in continuous production /manufacturing industry.

*Guiding team in trouble shooting n scientific problem solving-Why why analysis,Root cause analysis,Opl,capa implementation.

*Implement machine history card & capture machine breakdown detail.

*Maintenance of Transfer moulding,injection mouldingmachines ie. Lauffer,krass,sumitomo,netstall,maintenance of DATARIOS make granulators.

*Managing maintenance goal settings,activity scheduling & work allocationton to ensure measurable goal.

*Prepare maintenance report n submission on time.

*Ensuring theknowledge enhancement & skill development training for the team.

*Implementation of Kaizen activities.

*Implementation of TPM activity.

*Ensuring periodic & preventive maintenancere appropriately scheduled &accomplished and emergency trouble n maintenance support is readily available.

*Coordination of original equipment Manufacturer,service enginerrs & monitoring of AMCS.

*Directing a team of engineers & technicians for installing installing n upgrading the equipment,preventive maintenance,trouble shooting n repair of equipment ensuring the proper documentation of maintenance related items.

*Setting up the maintenance standard,ensuring the optimum utilastion n deployement of valuable resources to achieve organizational objective.

• Technical purview

*Worked with pick n place equipments, Laser printing machines,scanners,Xray mcs, Wire bonders.

*Understanding and knowledge of Single layer as well as multilayer sputtering systems which includes the complete knowledge of cathode,Mass flow controllers,vacuum system,cooling system. system.(Rf n Dc both)

*Variable Ac drives of yasakawa, Panasonic,hitachi,dyanaserv.

*Maintenance & trouble shooting of pick n place robots of yokogawa,Denso,ABB.

*Worked with Mitsubishi and Siemens plcs..

*Scanners,printets,Drives,servosystem,Multi axis robot,Bonding system.

*Have worked diffetent kinds of powersupplies like pilnnacle,Mkm,Aspect(Dc as well as Rf both):

*Through out analysis of route cause of problem and maintaining focus towards reducing the Breakdown time to ‘Zero’ extent

*Handling the cost effective projects & the projects reducing the consumption of energy.

*Minimizing performance bottlenecks for achieving high productivity with maximum utilization of men, material & machine.

*Supervision of daily activities of the maintenance workforce using deployment of objectives and goals.

*Undertake periodic checking & maintenance of electrical equipments, panels & switchgear.

*Preparation and analysis of maintenance reports including inventory of fast moving spares, production compliance, breakdown analysis etc.

*Preventive, Predictive & Breakdown Maintenance Planning & execution for Automatic, Semiautomatic & Manual machines & Test Equipments used in Production.

*Motivating, directing & creating good working environment between maintenance associates.

• Significantant Accomplishments:

*Heading team constituting 30 associates.

*Heading 5s operation as a council member across the plant.

*Played a mojor role in handling vendors such as Hitachi,Mitsubishi,omron Eapl,oc oerlicon,smc,festo.

*Took several cost effective initiatives such asenergy saving project,Alternatesourcing of spare parts,indigenization of some costly imported parts,strengthening in house repairing

& external repairing

• Project under taken

*Dvdr conversion to rw lines.

*Blue ray disclives conversion of rw lines

*Alarm reducing project.

*Energy saving project

Manglore,State Board of

Technical education,Govt. Of

Karnataka).

core competetencies

• PLANT MAINTENNACE

• ROBOTICS

• SPARE PART PLANNING

• MECHATRONICS SYSTEM AND

DEVELOPMENT

• VENDOR DEVELOPMMENT

• CALIBRATION

• PROGRAMMING AND TROUBLE

SHOOTING

• EQUIPMENT MAINTAINENCE

• INSTALLATION AND

COMMISSIONING

PERSONAL DETAILS

Father’s name- GN . Verma

Address-b6, super apt2, lane no 17

, hindon vihar, sector 49 noida

Marital status- married

Core competetencies

EXPERIENCE

novembember 2018- march 2020

Asst.manager, Rdevis engineers pvt ltd

Rdevis engineers pvt ltd ia a india leading designer n system provider for completet turkey automatic paint shop,powder c coating plant, and cedplant.we have built an impeccable image of cost effective siolution with the latest automation n global standard.

• Responsibilities:

*Over all responsibilities with an execution of project n maintenance of liquid n powder coating plant where i have worked with Gas bank,pretreatment line, Hot water generators, ovens, pt pannel,booth pannel,Lt pannel, Air supply unit, conveyor system,motors blowers,Gantree system.

*Worked with DG system(500kva),compressors,dryer,chillers

*Diagonse n resolve all electrical break downs.

*Have worked with Various blowers,pumps n burners.

*Have worked with different kinds vfds like panasonic,yasakawa,mitsubishi that ranges from 1kw to 40 kw.

*Good wprking exp. With servo Motors n servo motor controll system.

*Preparing documentsuch as Sops,Analysis report,condition monitoring report.

*Procurement of spare generating an indentfor material requirement.

*Team building,Manpower planning,monitoring n recording of energ consumption.utility consumption n generate daily reoprt.

• Project under tafien

Handeld all the electrical n electronics project assignment with the manufacturing of liquid coating n powder coating plant.

• Significantant Accomplishments:

*Heading team constituting 15 associates..

*Played a mojor role in handling vendors such as Hitachi,Mitsubishi,omron Eapl,oc oerlicon,smc,festo n local vendors.

*Took several cost effective initiatives such asenergy saving project,Alternate sourcing of spare parts,indigenization of some costly imported parts,strengthening in house repairing

& external repairing.

April1997 to feb 2005

Engineer,Continental Device India Ltd. Naraina. New Delhi

(An ISO TS 16949 & ISO9001 & ISO 14001 Certified Company) A leading Semiconductor Manufacturer and Exporter with state of the art machines and clean room facility of production.

• Responsibilities :

*Preventive, Predictive & Breakdown Maintenance Planning & execution for Automatic, Semiautomatic & Manual machines & Test Equipments used in Semiconductor Production.

*Calibration of Test Equipments/Process Control Instruments as per the guidelines of TS 16949:2002 & ISO 9000 Systems.

*Local & imported Spare Parts Inventory Control & Imprest money management.

*Vendor Development of Imports Substitute Pneumatics/Electronic spares & Mechanical spare fabrication.

*Analysis of Maintenance objectives, Maintenance report including MTBF, MTTR, OEE etc. and preparation of improvement action plans.

• Production Activities

*Production planning and control of material in plastic package Assembly line as per PPC schedule.

*Application of 5 S, Kaizen & Poka Yoke Techniques on several places for quality, production & work place improvements.

*Preparation & Implementation of Production and Maintenance Documents as per TS16949 Quality Management Systems & IS/ISO14001 Environment Management System.

*Preparation and analysis of Environmental records & comply with environmental requirements of Production area.

*To conduct internal Quality audits & Environmental audits of various areas as per TS16949 & ISO 14001:2004.

*Designed and Assembled Cost saving environmental projects and localized many pneumatic, mechanical and electronic spares so as to reduce cost of spares as well as lead time

• Technical Exposure

Understanding and knowledge of manual as well as high speed automatic machines involving ultrasonic and thermo-sonic wire-bonding process, solder and eutectic die bonding process, resistance welding, Transfer molding, laser printing, fine leak testing, functional testing involving packaging and many test and measurement instruments which are used in manufacturing of Metal Can, Glass and Plastic Package semiconductor devices

EXPERIENCE

January 1995 to March 1997

Service Engineer,Libra industries ltd

Libra industries engaged with the manufacturing of electronic wehing m/cs weighing bridges.

·

• Responsibilities

*Having the responsibility to ensure the good working of the weighing systems of the customers who are under annual maintenance contract.

*Responds to the customers complaints, evaluates & resolves problems of customer.

*Maintaining daily communications with customer to ensure resolution n proper follow up.

*Maintaining tools n test equipment& ensuring they are properly calibrated.

*Ordering and managing spare parts.

*Keeping up to date on administrative responsibilities such as maintaining customer service log sand service records in a timely manner.

.

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