Maintenance Manager Project Management

I.Karthikeyan

E-mailID:*********@*****.***

Contact: +91-860*******

Poovanthi, Poovanthi (po),

*/*** ******* ****** ****** opposite

Thirupuvanam Taluk, Sivagangai-630611

Tamilnadu, India

Career Objective

To use my skills in the best possible way for achieving the company’s goals

Professional Snapshot

ProjectandMaintenanceEngineering

As a dynamic professional with17 years of Experience in Operations& Maintenance / Project Management.

Electrical supervisor license holder (C license no :C36474 )

Handled Greenfield projects, Brownfield projects and Maintenance activities in the field of instrumentation, Automation, Electrical and mechanical systems

In charge for all plant maintenance activities,Making plan for maintenance activities to reduce the breakdown time and improve the uptime of the equipment’s

Ensured the availability of critical spare parts with minimum inventory cost by planning their stock levels, ordering them from suitable vendors and following with their purchasing cycle using SAP.

Liasoning activities on submission of all necessary documents related to power Electrical Boards TNEB(Third Party Power,Captive power purchase,IEX Power,Additional Demand,Solar approval& Etc )and maintenance of the same for inspection

Serves as a liaison with other department with in the building

Supervises administrative services both skilled / unskilled and technical/support staff. Hires evaluates trains disciplines and recommends action of/on staffs as necessary

Develops recommends and administers polices, procedure, and process in support of maintenance operations

Participates in /on a verity of meetings, committees, task forces and /or other related groups to communicate information regarding services, programs, areas of opportunity, and /or other pertinent information as appropriate

As a part of emergency management, all essential personal including self should be able to support after hours and 24/7 on-call for a response as assigned

KeySkills

Having good knowledge in Erection and pre commissioning of Electrical, Instrumentation and Automation systems (ABB DCS 800XA).

Material management and inventory control as per schedule, Vendor development and management

Expertise in setting up world class Equipment’s and Machineries within the scheduled time span without compromise in Quality and Safety.

Inspect completed installations and observe operations, to ensure conformance to design and

Equipment specifications and compliance with operational and safety standards

Review and redraft as built drawings and Operation and Maintenance manuals.

Preparation of all the commissioning reports of all the equipment’s of the entire plants

Bill certification and payments to various contractors and Vendors

Various enhancement projects done and awarded. Some for example are Solar Tubes inside cold rooms, Solar power plant, TPP purchase, IEX Power purchase &etc

Preparation of Sops and providing training on the various fault rectification, Program modificationdone for the betterment of process.

Implementation and Ensured to achieve the Bench mark targets.

Ensuringadherence to Safety, Environment and Health standards in all functional areas and developing & implementing measures for enhancing safety levels

Safety Committee Member and Identification of Unsafe Act and Unsafe condition in the section and taking corrective Action

Developing Log out and Tag Out procedures in the section through Team effort.

Creating awareness about Extraordinary Incidence, Reportable accidents, Nearmiss accidents, Dangerous Occurrence to all subordinates and workmen

Initiating, Implementing and analyzing KPI like MTBR, MTTR, daily and monthly power consumption MIS, Cost saving and ENERGY CONSERVATION

Prepare the BDR, Why-Why Analysis, FMEA, RCA,SPL, CAPA at end of every month and then taking the required steps and projects to reduce the power consumption, breakdowns.

Documentation of all PM, AMC, MOM, Warranty, Service, calibration certificates and all other document.

Erection, Commissioning, Operation and Maintenance

Diesel generator 2000 KVA,1500 KVA,775 KVA,500KVA,5MVA CPP(Wartsilla) Make :Cummins, GMMCO Perkins

7500 KVA,2000 KVA, 500 KVA, Make : Universal, Kirloskar, Crompton

92.4 KW,1.34 MW solar plants

UPS (3 KVA – 275 KVA )- Make :Numeric,Eaton, Consul UPS

Single Screw extruders, Twin screw extruders, ACM, DCM, Sealing machines – Powder Coating Project

MV Panels, PCC,, IMCC, MLDB, PDB, LDB, UPSDB, Earth pits and etc

RIO panels,Junction Box,OBs HMI, transmitters,switches,sensors and etc

Earth rite Systems

Filling machines, cold rooms, curd plant,milk plant gomozenies,cream separator, packing machine

Milk silo,biproducts machineries, sealing machine,tunnel,Retort, floured milk machines, can washer, crate washer

Mist cooling tower, FDV automation– Energy saving Projects.

Solar tubes installation

Harmonics Filters

KUKA and ABB make Pick and Place ROBOs, ROBO Bell Auto spray booth

Hydraulic press, kneader, slicing, oven

Operation and maintenance

Responsible for Preventive Maintenance Schedule, Task Planning and Compliance in SAP

Responsible for Predictive Maintenance Schedule, report generation and compliance

Calibrating of Instruments and Making schedule for Calibration.

Delegating Work to attend the Break Down on Priority Basis. Responsible for monitoring facilities operation on daily basis and health observation of equipment’s along with giving priority to safety of Environment, Material and Man.

Critical spares procurement and maintenance, procedure training to maintenance team

Maintenance of Chiller 125 TR Make: Trane,YORK

Maintenance of Gas yards Oxygen, LPG, Nitrogen and etc.

Maintenance of Compressors of75, 100, 110 and 145 KW

Maintenance of Fire hydrant systems

Maintenancesupervision of STP/ETP plan

Maintenance Of Dairy Product Machinery is, bottle Sealing Pouch Package Machines Maintaining, Dryer,Sieving Machine, Pressing Machine,,Coating Machine,Backing Machine, Packing,Metal Deteactor, Automatic Hardnessterner,Indiction Sealing Machine,Rapid Mixer Bed Processor,Ball Mill, Roller Campactor,Capusule Liquid Fillinf,Capsule Sealing Machine,Tablet Coating Machine,Tablet,Bottle Washing And Filling Machine,Bullk,Manufacturing Vesset,Dry Heat Sterilizer, Vial Washing, Automatic Sticker Labeling Machine,Domino Printer,Automatic Single Head Vial Washing Machine,Lab Striver,Lyophilizer,Vaccum Pfs Filling Machine,Four Head Vial Filling,Rapidsteam Sterilizer,Stability Chamber.

Maintenance of Jam Pouching, Filling Machine, Kettle, Vacuum evaporator, Boiler,, Blander, Dicer, Fruit mill, Tin sealing Machine

Maintenance of Volume metric filling, Tunnel Machine, Dryer, Dehydrator Dryer, Cold storage room, Mango, Vegetable washer Maintain work and also cold-room Monitoring for every hours

Maintenance of HT transformer and all transactions of dg maintenance, compressors, all type machine maintenance

5 s follows works, ISO records works preventive maintenance follow works of ahoy, humidification plant maintenance works dept wise consumption energy study maintenance works air study works all type of mechanical maintenance work preventive schedule work are maintained.

In charge of building maintenance,Carpentry and plumbing works

Knowledge in Limit switches,Transmitters, sensors, Valves and etc

Attending breakdowns on Electrical and Automation systems .Carry out the necessary modifications and additions in DCS for the sake of better performance

Professional Experience

Snp dairey milk –manger-maintenance(jan-2022-2024 till

Electrical & Maintenance Manager(Utility) – Aurolab – Jan2019 to 2022

Electrical & Maintenance Manager - Oct2013 to Dec2018

Electrical Engineer –Pharma Fabrican - April 2012 to Sep 2013

Maintenance & Electrical Engineer – Mahesh value Products -May2010 to April 2012

Electrical Supervisor – Ruby foods PVT LTD - March 2005 to Apr 2010

Electrician – Olympic spinning Mill -June 2004 to March 2005

Extra Curriculum

Software’s known : DCS ABB 800XA, SAP,IB SPIN,MS Office, ZOHO

Training Programs : Green belt in Six Sigma, DCS training at ABB,First Aid training

Instruments Used : Fluke Power analyzer, Fluke IR thermograph meter,Process calibrator Etc

Academic Performance

Batchulare of engineering electrical and electronics engineering2008 (part time)66%

Diploma Electrical and Electronics Engineering from SKA Polytechnic College Madurai in 2003 with 77% (First class).regular

SSLC Completion in 2000 TNPMMN Higher Secondary school, Virudhunagar with73%.

Personal Information

Marital Status : Married

Date Of Birth : 20th June 1985

Nationality : Indian

Religion : Hindu

Languages Known : Tamil, English (Read and Write Speak)

Hindi(Speak Only)

Declaration

I hereby declare that all the above information furnished by me is true to the best of my knowledge and belief.

PLACE:

DATE: KARTHIKEYAN.I

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