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Plant Manager Process Design

Location:
Tara Golf and Country Club, FL, 34203
Salary:
100
Posted:
April 21, 2024

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Resume:

J. DAVID BOBAK

**** ** **, ****

Bradenton. Florida 34209

941-***-****

ad45zc@r.postjobfree.com

Professional Experience UNIVERSAL INDUSTRIES, INC. Cedar Fall, IA (temporary assignment – contracted position) 2007 -2008 (steel fabricators of industrial elevators and tube conveyors)

Director of Manufacturing

Responsibilities: Managed all aspects of a 70 employee, $12 million, 110,000 sq. ft. union facility

Accomplishments: Surpassed forcasted production levels 85% of the time (company reached forecasted levels only once

in the years prior to my arrival)

* Achieved record production levels 70% of the time

* Increased on-time delivery from 20% before my arrival to 96% after my arrival

* Chaired company in union negotiations - contract ratified after only 3 days of negotiations

* Kept 100% of spending within budget

ROUSSELOT CORP. - Dubuque, IA and SPECIALTY MINERALS, INC - Mt. Vernon, IN 2006-2007 Responsibilities:

Rousselot: (gelatin manufacturer)

* Managed an $8 million capital equipment project for a 60 employee, 120,000 sq. ft facility - project included equipment process design, implementation, and installation

* Managed 10 maintenance, engineering, and electrical employees, plus 11 contracted technical vendor companies

Specialty Minerals: (minerals processor)

* Managed all technical aspects of a 65 employee, 200,000 sq. ft. facility, including engineering, mechanical

operations, and capital improvements

* Managed 15 engineering, maintenance, and technical employees, plus 10 contracted technical vendor companies Accomplishments:

Rousselot:

* 100% of the $8 million capital spending project for equipment and installation was completed on time with no production schedule interruption, and 30% of the project was completed ahead of schedule

* Negotiated a 10% price reduction from vendors for the equipment project

Specialty Minerals:

* Directed the purchase of Critical Parts, which increased up-time by 7%

* Found local vendor for specialty turbines, which reduced repair costs by 37%

EAGLE OTTAWA, LLC - Waterloo, IA (automotive leather manufacturer) 2003 - 2005

Facility Manager

Responsibilities:

* Managed the facility portion of a 245 employee. SI 25 million, 170,000 sq. ft. union manufacturing plant and

adjacent Waste Water Pretreatment plant

* Managed 24 engineering, maintenance, and technical personnel, plus 18 contracted technical vendor companies * Directed $6 million in capital expenditure spending, including process design, implementation, and installation

Accomplishments

* Spearheaded the purchase and installation of a $3 million hide conditioning system that increased throughput by 15% and reduced headcount by 6 (yearly savings of S300K)

* Led the engineering and maintenance initiatives for obtaining TS 16949 certification

* Negotiated with engineering contractors to reduce their prices by an average of 10%

COLLINS & AIRMAN CORP. - Springfield, TN & Zanesville. OH 1999 - 2003

(vinyl and foam forming automotive acoustical products for automotive interiors)

Engineering Manager / Acting Plant Manager Springfield, TN

Responsibilities:

* Managed all engineering aspects of a 450 employee, $87 million, 200,000 sq. ft. union facility

* Managed 40 engineering, maintenance, environmental and technical personnel, plus 28 contracted technical vendor companies

* Member of select management team that directed the and restructure of the facility in order to create profitability

* Implemented and ensured that the facility utilized Lean Manufacturing and Kaizen practices

Performed Plant Manager duties 40% of the time (when General Manager worked on special projects)

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Accomplishments:

* Created facility profitability 4 months after the select team’s creation - the facility had incurred losses of $6 million and $8 million the 2 years prior to the team’s creation

* Led the technical initiative for obtaining ISO14001 and TS16949 certification

* Introduced and implemented Maintenance PM programming, which resulted in an uptime of 98% for 22 work cells Engineering & Maintenance Manager - Zanesville, OH (promoted to Springfield, TN facility in 2000)

Responsibilities:

* Managed 16 in-house engineering, maintenance, and environmental and safety personnel for a 600,000 sq. ft. union manufacturing facility

* Implemented and ensured that the facility utilized Lean Manufacturing and Kaizen practices and adhered to ISO 14001 standards

* Upgraded equipment and processes, and improved quality in order to make company attractive for purchase

Accomplishments:

* Used financial information to recommend and direct the elimination of two unprofitable lines and the enhancement of he premier product lines, which caused a $12 million turnaround in profitability within 15 months

LPS TECHNOLOGY, INC. - La Grange, OH (steel fabrication) 1997-1999

General Manager

R esponsibilities:

* Managed an 80 employee, S9 million, 100,000 sq ft manufacturing facility that was reorganization of the company

* Spearheaded the reorganization of the company

Accomplishments:

* Utilized my knowledge and expertise to bring the company out of bankruptcy and turn it into a profitable organization in 15 months, which resulted in the company being absorbed by the parent company

* Named supervisors who provided training and guidance to the employees.

Independent Technical Agent plus Hi-Vac Corporation Consultant - OH. WV. PA 1991-1997

(Pressure relief valves, regulators, separators, pumps, heat exchangers, air handling, control equipment)

Responsibilities:

* Represented industrial equipment suppliers and service contractors in order to engineer products into companies such as DuPont, GE, PPC, Amoco, Chevron, Shell, and Allegheny Power

Accomplishments:

* Achieved a 30% increase in territorial sales

DANA CORPORATION - Charlotte, NC & Toledo, OH 1983-1991 Plant Manager Charlotte, NC (machining,assembly and distribution of re-manufactured clutches, universal joint drive-lines) Responsibilities:

* Managed a 70 employee, $18 million, 50,000 square feet company, with responsibility for the manufacture and distribution of product to customers

* Managed 9 direct reports, including engineering, production, inventory, quality, and human resources * Accountable for profitability of the plant and P&L reporting * Responsible for organizing the relocation of the plant to another state

Accomplishments:

* Directed a 100% increase in productivity and efficiency within 4 months of being hired, resulting in the decision by Corporate to reverse its initial plan of relocating the plant

* Increased R.O.I. from 37% at time of hire to 81%

Product Engineer Toledo, OH (promoted to Charlotte, NC facility in 1987)

Responsibilities:

* Designed and developed universal joint drive-lines for mobile off-highway and vehicular OEM accounts

* Developed and maintained domestic and international account relations

Accomplishments:

* Maintained 100% retention of existing customer accounts while increasing customer base by 25%

EDUCATION

Bachelor of Science in Mechanical Engineering Business Prerequisites towards an MBA

University of Toledo, Toledo, OH Winthrop University, Rock Hill, SC

Industrial Education:

Kaizen (College) Principles, ISO 14001 Internal Auditing Certification, Lean Manufacturing, Toyota Quality Management, Plant Staff Planning, Division Staff Planning, International Management Principles, Corporate Sales Techniques, Plant Negotiations and Communication

Councilman, Village of Beverly, OH page 2 of 2



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