Paterno Bayaton
CP: 832-***-**** email: ad44mu@r.postjobfree.com
Professional Summary
Highly professional Mechanical commissioning Engineer,Field Engineer (Onshore/Offshore),Construction Engineer (Onshore/Offshore) and Shutdown Engineer.
30 + years of professional experience in Oil & Gas, Petrochemical, Power Generations, Nuclear Facilities and Mining Industries.
Versatile and Skilled in Management, planning/scheduling, estimating, networking, work packing, project coordination, inspections, detailed engineering design.LOTO, CMMS, SAP, Share Point, PSSR.
30+ years directly involved in the construction, fabrication and installations, hook-up, pre-com, commissioning, start-up, operation & maintenance (Turn–around) in Onshore & Offshore facilities.
Hands-on, field work experience in repair, trouble shooting, overhauling, alignment (turbine engines, air compressor, gas & diesel, compressor, gas & diesel engines, various kinds of pumps) and other turbo machineries.
Perform generate procedures for piping activities such as hydrostatic/pneumatic test, acid pickling, lube oil flushing, nitrogen purging, reinstatement/sensitive leak test, operations of various turbo equipment, basic knowledge, performs electrical/instrument test (continuity test, resistance test, pressure test, instrument calibration).Education
Adamson University Manella, Philippines – 1982
Bachelor of Science in Electrical Engineering
University of San Jose Cebu City, Philippines - 1978
Bachelor of Science in Mechanical Engineering
Skills
1.MS Word
2.Excel
3.Access
4.MS Project
5.Outlook
6.Share point
Professional Experience
Wood PLC – May 2023 – January 2024
Sr Commissioning Engineer – Offshore Chevron Anchor Project
System Owner:
System 200 – Production Separation System
System 240 – Gas Dehydration System
System 450 – Fuel Gas System
Review Plan/schedule activities and execute in accordance with Chevron specifications, procedures within the safety standard. Develop procedures, sequenced activities per system. Supervision from Constructions, Pre-com, Commissioning & start-up.
KBR- Global Projects & Engineering Services Apr 2022 – April 2023
Principal Commissioning Specialist
Project: PO/TBA – LyondellBasell Petrochemical Plant, 18136 Wallisville Rd. Channelview,Texas, 77530
Execution of commissioning activities on mechanical equipment and systems
Systems / Plant include:
Industrial chilled and hot water systems, process cooling water, exhaust systems, and compressed air systems, including boilers, chillers, steam turbine, cooling towers, air handlers, roof top units, gas compressors, air compressors, force draft fan, fans, and motors
Coordinates the LO/TO of equipment during startup and ensures work is performed in a safe manner consistent with work practices and quality standards
Development of individual mechanical system specific commissioning and start up procedures in line with design intent, construction-specific drawings, submittals, specifications, sequence of operations and process & system integration
Reviewing contractor testing procedures, reports, and testing activities for all project disciplines to all code and regulative testing and verification requirements
Mechanical System walk-downs, installation verification to requirements of all drawings, P&ID’s, specifications, submittals, specific system and legislative prerequisites with any deficiencies, errors or corrective actions required being notified to the construction team via field work reporting and punch list generation
Preparation and field execution of startup checks, including responsibility for verifying that the startup documents have been fully executed and signed off
Field execution of functional acceptance testing (FAT), verification of the operation and integration of all individual mechanical system components as part of a fully functional controlled system as per design intent
Reviewing design drawings and specifications to ensure all equipment has been installed correctly and meets the owners project requirements
SNC- Lavalin – Gregory, Texas February 2021 – February 2022
Mechanical Commissionin Specialist/Technician
Project: GCGV (Golf Coast Growth Venture – Exxon Mobil & Sabic joint venture)
MEG – Mono Ethylene Glycol – EPC – 2
Reviewed Design Philsophy, Drawings, P&ID, Flow Diagram identify System ISBL & OSBL
Reviewedpackage static & rotating system & break down per system
Interface with Construction & Monitor contractor mechanical activities rotating equipment cold /hot alignment.
Preparedand estimated manpower, materials per system
Wrote & Developed procedure, JSA (job safety analysis) for carry out PTW permit to work
Walkdown the system & identify isolation point and LOTO prior to execute work activities
Carried out : mechanical alignment, air blowing, dew point, piping torquieng, mechanical run, and system start-up for preparation of final start-up
Carried out system mechanical equipment checksheet B for pre-com & commissioning prior to stsrt-up
Cameron LNG; Lake Charles, LA May 2015 – May 2020.
Constructions & Commissioning Superintendent
Reported to the Deputy Commissioning Manager and interface with the Deputy Commissioning and Start-up/ Operations Lead
Coordinated activities with the Operations & Mechanical Superintendents for the Commissioning Team
Coordinated all activities for the process train, utilities, and offsite areas until handover in accordance with the requirements of the overall QA/QC plan
Liaisoned with the Commissioning & Maintenance groups through the Project team to assure smooth handover of the facilities
Ensured that safety aspects of work in their areas of responsibilities are followed in accordance with the overall Project HSE Plan
Ensured that process licensors & other supplier specialist required for specific tasks are available on schedule and perform tasks related to their packages in accordance with the schedule requirements
Participated and involved Hazop & Model review
Controlled & oversaw cleaning, operational testing, & preparation of all equipment & systems required for construction completion
Periodically checked that preservation & storage activities are adequate for equipment & bulks
Conducted daily alignment meetings with direct reports for planned activities
Executed the pre-commissioning & commissioning activities in the process trains, utilities, and offsite areas
Issued daily progress reports for progress of work for their areas responsibility
Shell projects & Technologies New Orleans October 2014 – June 2015
MECH./Piping Shutdown Commissioning Engineer
Overall, performed as Shutdown support during Commissioning and Post Shutdown activities, Review and finalise JSAs(Job Safety Analysis), JMSs (Job Method Statements, and Work Procedures according to the Workpack
Reviewed and finalised isolation plans and Reinstatement Test Packages including materials requirements
Performed commissioning coordination activities between Commissioning Group and Clients (MLNG & PCSB)
Assured that completeness of Testing and pre-commissioning documentations including all Pre-com, commissioning, and Final Handover Certificates are signed and approved for inclusion on the Final Documentation
FLUOR Corporation Inc. Sugarland, TX August 2013 – August 2014
Mechanical/Piping Shutdown Supervisor (Package 2 & 3)
Project: Shah Gas Development (SGD) Project, Abu Dhabi, UAE
Prepared Materials and equipment requests as required during Duties & Responsibilities:
Scheduled daily works for maintenance crew thru Maximo Maintenance Management System
Assured that all scheduled CO (Corrective) and PM (Preventive Maintenance) Work Orders are carried out
Conducted daily Tool Box Meeting to discuss daily workload and conduct company work safety awareness program.
Assured that on-going maintenance activities follow all required PTW system and company Health, Safety and Environment procedures and policies.
Routine and Shutdown Maintenance.
Assured that Plant Equipment history is maintained thru WO feedbacks
Preparation of all equipment, manpower, materials, & logistics for the scope of works involved in Plant Shutdown and supervise pre-SD and Post SD activities (includes Mobilization an demobilization phases)
Coordinated with various sections and units all the requirements for support services and develop scope of work for Planted Shutdowns (Unit, Train, & Total Shutdowns)
Ensured that all pre-shutdown requirements (scaffoldings, materials, hand tools, special tools, equipment, etc.) are available before commencing any activity
Identified any problem area in the Shutdown programme and discuss with the Team Leader for solution
Performed the following during Shutdown phase:
Monitorined of daily progress on actual against planned progress and highlight critical path issues for corrective action required
Focal point for all shutdown equipment mobility
Assured that Sub-contractors works adheres strictly to the required standards, procedures, specifications, inspections, and certification
Liaised with all departments (Operations, Inspection, Maintenance, HSE, and Contractors) in all aspects of Shutdown activities
Re-commissioning works for all Equipment involved during the Shutdown period
Prepared Shutdown Close-out reports and related documents for plant history compilation
Later assigned as reliever to Mech. Static Engr. with duties as follows:
Supervised Mechanical Static Maintenance Crew
Prepared proposals for Maintenance Engineering as required for field use (e.g., Acid Tank for Filter cleaning) Assure that Plant Equipment history is maintained thru WO feedbacks
Executed Vessels Inspection activities as required for Equipment Certifications by LOYDS Inspection Services
Total China Petroleum Co. January 2013 – August 2013
Mechanical Maintenance Shutdown Planner
Project: FPSO, Top side Fabrication & Installations, SPM (Single Point Mooring) Satellite Platforms, Wellhead X’mas tree installations & Maintenance., Location: Potou, Zhanjiang
Prepared Schedule Bar Charts for assigned Special Projects
Prepared Major Plant Shutdown Schedules & coordinates shutdown activities to meet target schedule
Prepared estimates & Costing for all equipment, Tools, Manpower, & Materials
Coordinated all Equipment, Materials, Tools, and required items for Routine & Shutdown Maintenance
Prepared Maintenance Procedures for overhauling & repairs of breakdown equipment
Reviewed maintenance activities & submits recommendations for better conditioning of all equipment
Shell Sarawak Berhad – Vendor Development Project July 2011 – November 2012
Mechanical/Piping Commissioning Engineer
Project : Major Maintenance, Hook-Up, Commissioning, & Construction Services
Location: Lot 1124 Block 9, Jalan Merpati, P.O. Box 1134, 98008, Miri, Sarawak, East Malaysia
Prepared Workpacks Jobcards from construction up to commissioning activities and assure that all Check sheets and Test Procedures are compiled Compile all deficiencies of the project for immediate completion.
Prepared Special Commissioning procedures for Eqpt., reinstatement testing & N2 Purging.
Performed Workscoping and preparation of Project Workpack, and Site Implementation
Performed daily Site monitoring of all ongoing construction activities, and acts as focal point on all Eqpt., Manpower, & materials requirement offshore
Provided full coordination and technical support to Offshore personnel and client to assure correct and timely project completion Performs Materials Technical review and evaluations prior to procurement
Prepared Close-out reports and highlight lessons learnt for future improvement
Pasadena Refining System Incorporated, Pasadena, Texas August 2010 – July 2011
Field Engineer/Shutdown Engineer
Project: MAJOR MAINTENANCE, Shutdown/ Commissioning & Construction Services
Coordinated all Equipment, Materials, Tools, and required items for Construction, Pre-com, Commissioning Works
Reviewed Daily Progress Reports and provides necessary supports
Reviewed Workpacks including Commissioning requirements(JCs Manhours, P &IDs, Check sheets, Commissioning Procedures, & Handover Documents)
Performed daily Site monitoring of all ongoing construction activities, and acts as focal point on all Eqpt., Manpower, & materials requirement.
Provided full coordination and technical supports to personnel, Vendor, and client to assure correct and timely project completion
Performed Materials Technical review and evaluations prior to procurement
Performed site inspections on all assigned Mechanical/Structural/Piping Blasting & Painting Construction and Maintenance works
Responsible for arrangement of Logistics Requirements and Resources Manpower, Materials, & Equipment for Mobilization projects
Responsible to the Installation, Hook-up, pre-com, & system commissioning/start-up
Attended daily Client operations meetings for discussions and look ahead
Chevron Global Upstream & Gas Houston, TX November 2009 – June 2010
Commissioning Coordinator
Project: Niemba, Angola Project (Brown Field)
Responsible for develop/writing commissioning philosophy and procedures, and take charge for the testing, pre-commissioning and startup of all equipment and facilities on an offshore production platform
Coordinated construction related activities during project execution phases Developed commissioning procedures, issue commissioning procedures per system
Prepared and issued a Pre-Com/Commissioning hand-over procedure to operation
Interfaced for Construction Contractor and Commissioning activities
Insured commissioning doc. are addressed and correctly and check sheets are completed and signed
Responsible all update of the Commissioning Manual
Supervised all discipline Commissioning Engineers
Contributed with active involvement in engineering, procurement and construction activities where Commissioning are in question
Hands-on experience in testing pre-com and start-up of all equipment and facilities on major offshore production platform
Worley Parsons Resources & Energy Martinez, CA January 2007 – October 2009
Sr Engineer-Mechanical (Rotating Equipment)
Project: Valero Flue Gas Project, Shell Martinez & Chevron - Maintenance Project
Prepared, developed data sheets, specifications, and requisitions for rotating equipment, packaged units or utility equipment such as pumps, compressors, turbine, motors, etc.
Performed technical bid evaluations
Reviewed vendor drawings, mechanical data, detail design calculation
Engineering coordination of technical information with vendors and company engineering specialist
Performed field engineering support at Chevron Richmond Refinery performing walk down inspections, responding to RFI’s and preparing DCN’s
Brunei Shell Petroleum CO. SDN. BHD. SES/4 Division, Offshore Engineering and Maintenance Services. FAIRLEY-4 Offshore Oil and Gas Production Complex February 2005 – December 2006
Offshore Scheduler / Planner
Retrieved Maintenance work list from MAIS Computer System and schedule for work execution of mechanical, electrical, instrument, & general work orders during normal and shutdown periods and Input man-hours and equipment history for all completed jobs and closing-out of work orders
Liaised with onshore planners on work schedules, material supplies using EMA3000 and other related matters concerning offshore maintenance works for proper co-ordination and execution. Also, assist Area co-ordinator for logistics planning and general administrative duties which includes validation of contractor time sheets, work estimates and daily manpower scheduling
Served as offshore focal point for manpower and materials movement that includes receiving and transferring of personnel, equipment, and materials for outstations
Reviewed mechanical, electrical, & instrumentation plant changes for materials availability prior to execution
Monitored Inspection Schedules of Appleton cranes, Sealift cranes, air winches, overhead equipment cranes, slings, hook blocks, chain blocks, and other lifting equipment and co-ordinates inspections for testing and certifications by BSP authorised agencies, e.g. Bureau Veritas
Later assigned as Onshore Planner for maintenance workboat M/V Suhaili with the ff. Performed tasks :
Daily coordination meetings with OPD, ECO, SMR, and other involved departments on offshore operations
Preparation of required materials for offshore plant shutdowns and and coordinates shipment to offshore
Arranged and coordinated workshop repairs of offshore equipment; Preparation of anchor patterns for workboat locations prior to Workboat Mobilization and start of work; arrange for Topo boat assistance
Performed logistics planning for Twelve Monthly Cycle and schedules all outstanding jobs and print work orders for each location for execution
KBR/Halliburton- Singapore August 2003 – December 2004
Mechanical / Rotating equipment Engineer
Project: Belanak Field Development (FPSO, Flexible Risers, & Subset Cables) (Conoco-Philips)
Mechanical/Piping/Structural/Commissioning Inspector
Reviewed all checking advice submitted by Shin Wha contractors as per P & I Diagrams, Materials Spec's, and pipe supports standards, prior to hydro-testing, pneumatic tests, or coating tests as required for Offsite and Utilities area
Performed hydro-tests and pneumatic tests inspection as per ASME/ANSI Codes & required coating for underground pipelines with HOLIDAY Detector Equipment
Reviewed structural checking advises for Equipment and vessel platforms, walkways, ladders, and other small structural items and performs site inspection for verticality, horizontality, correct assembly, installation, bolting, & other discrepancies prior to Acceptance
Reviewed mechanical equipment check sheets for pumps, vessels, columns, and heat exchangers and performs actual site inspection for any discrepancies prior to acceptance
Attended weekly coordination meeting for discussions of construction progress with other disciplines to meet target completion schedule
Performed billing review of contractor's accomplishment based on project status for payment and accounting purposes with itemised breakdown
Provided man-hours estimates for field modifications (cost-plus works) to suit field conditions and monitors actual man-hours taken for job completion and final billing
Supervised installation, inspections, testing, & commissioning of 24"dia pipeline from MTBE plant to loading port
Prepared and coordinated Hot & Cold Work Permits and Vessel Entry Permits prior to start of work during commissioning activities which include removal of temporary lines, spades, supports, flushing of pipelines, and other minor repairs for final acceptance
Willbros (Offshore) Nigeria Limited July 2000 – July 2003
Offshore Field Engineer, Client: NPCC, Exxon Mobil
Project: Shutdown Topside Maintenance, HUC, Pipeline repair, SBM /subsea PLEM Duties & Responsibilities:
Worked with different Overseas Clients on short term basis, namely Mobil Producing Nigeria Ltd, Consolidated Oil Co
Nigeria, NPCC, Nigeria, Onshore and Offshore as required by Employer. As Mechanical Engineer, work scope as follows:
Prepared & Implemented EPC project such as SPM Onshore and Offshore pipeline, including Fabrication, pipe laying, Installation of floating hoses and submersible hoses, CALM buoy, PLEM SBM Floating Facilities, Wellhead deck installations, offshore piping repairs, and structural installations, this includes assisting clients Project Team in determining most viable schedules on complex jobs that are multi-discipline multi-operator in nature
Carried out work scoping site visit to verify as-built drawings and identify problems areas and additional work required
To inspect prefab items in fabrication yard to ensure as much as possible, problem free Installation Offshore
Prepared Job cards (Man-hours Estimates and Job Breakdowns).Verify Material-Take –off
Prepared isolation plan and identify spading materials for hot work and Hydro testing
Prepared supporting calculation and mark-up drawings for construction offshore
Liaised with Client’s for Project Pre- Execution preparation
During Offshore Project Execution, Act as the Engineering focal point for Project Execution answerable to Client’s Representative and Construction Superintendent
Identified Isolation/Spading point in accordance with agreed spading plan, relocate spading position if necessary
Translated drawings and project planning for physical job execution. Propose changes to planning in view of site development
Monitored job progress and prepare daily execution plan
Ensured material availability; initiate the procurement should there be material shortage or additional jobs.
Verified calculation for critical lifts
Identified anomalies in the course of construction, inform Superintendent for action
Executed hydro test, scheme as per work pack, amend on site if necessary
Prepared as –built sketches for the changes to original design at the end of the project
Prepared close-out report
Sembawang Marine Offshore Engineering PTE. LTD. Singapore September 1996 – July 2000
Construction Engineer / Commissioning Engineer Project: White Tiger Phase 2 (MSF, Water Injection, Power Generation, L. Q. Topside) Maersk Oil Qatar (Al Shaheen Platform B, C)
Activities: Onshore Design, Fabrication, Pre-com, Offshore hook - up, Pre-com, commissioning :
Responsible for all mechanical aspects of installations, hook-up and commissioning of mechanical equipment’s such as Gas Turbine driven Generator and Compressor, Glycol dehydration system package, hydrocarbon condensate pumps, firewater pumps, emergency diesel generators, heat exchangers, air compressors, columns/vessels, etc., Generate procedures for pre-com, and start-up/commissioning of all mechanical rotating equipment
Performed hydro test, flushing, and purging, acid pickling, lube oil flushing, and coupling alignment, leveling of columns, tanks, vessels, and reactor
Liaised with equipment vendor representatives and coordinate with E&I commissioning personnel in preparing and compile handover documents
During Offshore Project Execution, Act as the Engineering focal point for Project Execution answerable to Client’s Representative and Construction Superintendent for Hook-up Installations, Pre-com, Commissioning phase
Identified Isolation/Spading point in accordance with agreed spading plan, relocate spading position if necessary
Translated drawings and project planning for physical job execution. Propose changes to planning in view of site development
Monitored job progress and prepare daily execution plan
Ensured material availability, initiate the procurement should there be material shortage or additional jobs
Verified calculation for critical lifts
Identified anomalies in the course of construction, inform Superintendent for action
Executed hydro test, scheme as per work pack, amend on site if necessary
Prepared as –built sketches for the changes to original design at the end of the project
Prepared construction completion report document and proceed to perform pre-com phase
Performed pre-com and commissioning activities according to plan/schedule activities
Other major project involvement 1980 – 1995
Brown & Root International Inc., Kuala Belait, Brunei
Field Shutdown Engineer
Brunei Offshore TAR Maintenance Project February 1992 – April 1995
IIngersoll Dresser Pumps, Asia, Pte Ltd, Pantech 21, Singapore February 1988 – October 1991
Field Service Engineer
Shapadu Energy & Engineering Sdn Bhd, Miri, Malaysia May 1986 – January 1988
Workpack / Field Engineer
Saudi Petrochemical Corporation, Saudi Arabia January 1984 – April 1986
Field Engineer /Maintenance planner
Project: Engineering Support from fabrications, Maintenance turn around, Pre-com, Commissioning and start-up
Arabian American Oil Co. LNG Plant, Saudi Arabia September 1981 – December 1983
General Maintenance Supervisor
Project: Engineering Support from fabrications, Maintenance turn around, Pre-com, Commissioning and start-up