MANJUNATH SB

ad42uf@r.postjobfree.com 997-***-****

ABOUT ME

A technical lead engineer with 10 years of enriching experience in providing high end solutions in engineering design, product design standardization and detailed design across new product development. (This includes project co-ordination, scheduling of project, concurrency of project and Execution)

EDUCATION

Master of Technology (Tool Design) - 2013

Bachelor of Engineering (Mechanical Engineering) - 2011

KEY SKILLS - Functional & Industry Expertise

PRO-E, CREO (4.0&6.0)

SOLIDWORKS

AUTOCAD

CATIA

ANSYS

NASTRAN

DELCAM

UNIGRAPHIC NX

EXPERIENCE DETAILS

Technical Lead Engineer

TEK Systems Deputed to Applied Materials June 2022- Till Date

PROJECT HANDLE – RTP projects, Oxidation projects, DPN projects.

Roles and Responsibilities

Working with the research and development team of “FEP” Business Unit.

Experience in Semiconductor processing equipment and comprehensive knowledge of materials used in manufacturing of Semiconductor equipment’s.

Design, Develop, Validate, and Integrate various components of semiconductors machine.

Involving in mechanical design for heavy equipment components for both existing products and as well as next generation designs (new product development).

Awareness towards wafer fabrication(300mm), thin film deposition, photolithography, etch, epi processes and metrology

Familiar with toxic gases used in the Semiconductor field & Chemical Safety Procedures.

Developing and validating the chamber body in order to accommodate the specified platform.

Proficient in Teamcenter (TCe), Modeling and Detailing using Unigraphics-NX & CREO.

Hands-on Experience in Model-based definition (MBD) process implementations.

Solid knowledge of Sheetmetal designs, Plastic & casting parts, Manufacturing technologies.

Knowledge of industry vacuum components design & working knowledge of typical instrumentation and ground support equipment used in thermal tests.

Preparation of BOM and checking of mechanical calculations and design.

Co-ordinating with Global & local suppliers/vendor for the new part procurement.

Knowledge and exposure to ANSI, ASME, SAE, ISO, SEMI standards applicable to semiconductor industry.

OEM selection: Screws, Pem Nut, bearing coupler, LM rails, Ball Screw, heaters.

Exposure to obsolescence management in product engineering, understanding of how to handle an obsolescence part/sub-assembly in a mature product and how to qualify a replacement part.

Good exposure to GD&T and conducting DFMEA, stack up analysis meeting for sustaining engineering support and continuous yield improvement.

Ensure Safety, Quality, Cost and Timelines for all New product developments and customer projects

Responsibility for E2E perspective on projects, including alignment on business needs with all relevant stakeholders.

Lead Engineer

Quest Global Deputed to Schneider Electric February 2019 – May 2022

PROJECT HANDLE LV – Okken, MCCB, ACB & Contactors – L.V Productivity

PROJECT HANDLE MV - Recloser and Sectionaliser, RingMaster, Pix, MCset, Thunder, Easypact, Ratha

Roles and Responsibilities:

Perform and involve in design, precision assembly, manufacturing, testing & quality process on the production of Switchgears that are used for household and commercial aspects.

Developed designs to meet electrical distribution market needs defined by product technical specification.

Creating new part design and conceptual improvement of existing design for LV, MV Products – Switch, Socket, Frames, Interlocks, Busbars, Panels, Enclosures, and Insulating components.

Developed new auxiliary product for low current applications on association with MCB in FD system.

Product change owner of the COS & Localization activity for India & EMEA regional plants.

Preparation of CQCS, FAIR, PVP, PPEP & PR reports and other standard documents. Conducting BOC (Board of change) and Stage Gate meetings with team members like Quality, production & Industrialization department.

Presenting and preparing DFMEA, SFMEA document and interaction with customer, suppliers, and cross-functional team and perform root cause analysis to resolve design failures.

Conducting electrical components & product validation test (DVP) and developing the test plan, certification reports according to IEC 60947-2.

Involving in modeling/drafting on CREO for Sheet metals, Plastic & Machining products components and have good knowledge on PLM (Windchill), PDM, MCD & ECAD.

Drawings and Detailing of the design components with GD&T and other specified symbols as per ASME, ISO standards for existing and new products (NPD).

Design creation for easy packaging and safe transfer/carry the product with accessories.

Involved in redesigning the MV products branding/Renaming process of labels.

Involving with Simulation and CAE team for feasibility study and have exposure to Ansys tool.

Awareness of IEC and UL standards for circuit breakers and panelboards.

Managing the BOM structure in Wind Chill(PDM) & Symphony (PLM) servers.

Reducing Costs by Using Reverse- Engineering techniques & Value Engineering (VAVE) in conjunction with other World Class Manufacturing Techniques

Working closely with Production (Tooling), suppliers & stakeholders for robustness of product life & performance of the product and continuous improvement.

Performing basic design calculations and auxiliary material components selection process.

Expertise in high volume manufacturing processes, including stamping, molding, welding, assembly, and automation.

Awareness on Engineering Change Management Process (ECR, ECN &ECO).

Develops functional chains (FC) for Robust design in accordance with Schneider standards.

Creation of Linear and Non-linear kinematic/dimensional chain analysis (1D&2D) in tolerance-stack up for electrical mechanism parts for both LV & MV products.

Have good knowledge on 3D Tolerance Stack up analysis using Tolerance Manager (DCP) & CETOL Software’s for achieving robustness and efficiency of the project.

Design Engineer

Sogefi Engine System India Pvt Ltd March 2016 – Feb 2019

Roles and Responsibilities

Study of Product Design, Tool Design and Feasibility Enquiry for new projects with CFT members.

Conducting tooling feasibility stage gate for casting and injection molding components with team members and suppliers & exposure to ECN, ECR/ECO.

Study of SOR and Concept Building to Meet the product design Requirement.

Selection of Plastic, Rubber, and Metal material with respect to the specification.

Making new product development and designing the models (plastic, casting & forging) as per customer requirements of Air Filters, Fuel Filter, Oil Cooler filter modules and Carbon Canister.

Modeling/Drafting on CREO for Sheet metals, Casting & Plastic products.

Solid knowledge of injection mold design and application to plastic part design.

Drawings and Detailing of the design component with GD&T and other specified symbols. Conducting manufacturing feasibility, fitment trails run for the prototype’s parts for approval.

Involved in Benchmarking the competitor products and extracting the new design concept. Participating in audit inspection with supplier, quality (internal), and customer.

Involving in Manufacturing & Designing of Jigs & Fixture supportive components. Performed tolerance-stack-up analysis to ensure success in high-volume manufacturing.

Conducting DFMEA, SFMEA, and required mechanical testing for the products. Independently creating BOM in AGES/SAP & IMDS.

Design acceptance related to PPAP requirements.

Conducting APQP and Design review meetings with customers and project management.

Customers: - TATA Motors, TVSM, BAJAJ, Mahindra, Hero, REML, MSIL, JLR…

Design/CAD CAM Engineer

Jindal Aluminum Extrusions Ltd January 2014 – August 2015

Roles and Responsibilities

Design and development of Dies and preparation of Die layouts. (From conceptualizing to the release of drawing)

Exposure to designing & manufacturing of different extrusion profiles.

Experience in handling manufacturing machines like C.N.C, WIRECUT, E.D.M. & Tooling Machines Programing the 3-axis CNC, Wire cut and EDM machines.

Involved in extrusion trial run of die and die profile correction. Exposure to NDT, Anodizing test.

Modeling/Drafting on NX9, AutoCAD according to the requirement. Preparing fabrication drawings, Applying GD&T, Preparation of BOM.

Use of CAD/CAM Software’s Like Delcam and Power mill for Die Model Designing & Programing.

Preparing the Production Process plan & involved in Quality checks

Involved in the aluminum rolled products manufacturing and packaging operations. Customers: - GMR Groups, Toyota, Jal Dealers…

PERSONAL DETAILS

Nationality: Indian

Date Of Birth: 06-10-1987

Languages Known: English, Hindi, Kannada

DECLARATION

I, Manjunath SB, hereby declare that the information contained herein is true and correct.

Place: Bangalore, Karnataka Manjunath SB

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