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Mechanical Engineer Quality Control

Location:
Jeddah, Mecca, Saudi Arabia
Salary:
35000
Posted:
April 17, 2024

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Resume:

Contact No.: +966-********* Al Jubail KSA Name: - Mohammad Imran Khan Email. Address: - ad42cc@r.postjobfree.com Qualification: - B. Tech in Mechanical Engineer

Total Exp. 14 +years

OBJECTIVE: -

To secure a challenging position in a reputable organization to expand my learnings, knowledge, and skills.

Secure a responsible career opportunity to fully utilize my training and skills while making a significant contribution to the success of the company.

Seeking a challenging career with an MNC and EPC.

A highly organized and hard-working individual looking for a responsible position to gain practical experience. Excellent analytical and problem-solving skills.

Possess strong communication skills, including ability to interact in a team environment.

Extremely motivated, quick learner with excellent knowledge retention.

Highly organized with the ability to prioritize tasks efficiently.

Natural leader, mentor, and team player.

EDUCATION: -

B-Tech in Mechanical Engineering, from MITS JNTU, Aloo Hyderabad India,2009

INTERNATIONAL CERTIFICATION: -

CSWIP 3.1 Welding Inspector TWI

CMQ/OE Certified by American Institute of Society of Quality, USA

NEBOSH International General Certificate in Occupational Health & Safety IGC.

IOSH Institution of Occupational Safety and Health

Level II in NDT (RT, UT, PT, MPT).

IELTS British Council of UK CLB 5(R, L, W & S)

Post graduate Piping Engineering in IIT Mumbai

SWOT Analysis Online Training Certification

Certified Programme on Strategic Management IIM Ahmedabad

Certified Programme One Year General Management Program for Executives IIM LUCKNOW

American Society of Mechanical Engineer Codes and Standards training

The Fundamental of Digital Marketing Certification

They analyse and solve quality problems, and are involved with Six Sigma, SIX SIGMA Green Belt Advance Innovation Group NOIDA India.

External IRCA Certified Lead Auditor ISO 9001-2015 by Bureau VERITAS, India

External IRCA Certified Lead Auditor Occupational Health and Safety 45001-2018 Bureau Veritas, India

IRCA IMS Qualified Internal Auditor (9K,14K & 45K)

Saudi Aramco approved Quality Supervisor (Piping Fabrication and Tanks)

QA-QC professional skills: -

Develops and manages, in collaboration with Company Quality Department, the Quality Management System onboard, in compliance with applicable ISO Quality Standards, Quality Policies, applicable Standards and applicable company and corporate work instructions and standards.

Guarantees conformity of the Document System to the Company Documentation (Manuals, Procedures, and Work Instructions).

Distributes Quality Documentation on site and ensures that the activities carried out are in compliance with the relevant issued documentation.

Provides with the necessary feedback the Asset, Quality and Procurement Departments, in collaboration with the Management Functions onboard, regarding the performances of Suppliers and Sub-contractors operating on site.

Plans and implements internal Quality System auditing activities.

Supports the process owners for the definition of process indicators and relevant targets, monitoring their activity and promoting continuous improvement.

Trains relevant positions and new resources on quality matters.

Supports other functions onboard during third party authorities and/or internal audits as regards quality matters. Manages the Non-Conformities and Observations raised during audits regarding quality and asset matters.

Supervises inspections, reports and the documentation issued by inspectors and collects, manages, and files the required Quality Records.

Cooperates in issuing, managing, and analysing the Event Reports relevant to asset and quality findings. Ensures the implementation of the relevant corrective actions.

Prepares a periodic KPI report, collecting the data available onboard, to be sent to the Company Quality Department for analysing and evaluating the quality and asset performances.

Informs the Management Functions onboard, Quality Department (and Project Quality Engineer if involved also in project activities) of any deviation/problems regarding the vessel.

Current Engagement as Lead QA/QC with AIR PRODUCTS August 2021 to till now.

Project: Owner - Jubail Industrial GAS HUB, AIR PRODUCTS

Designation: - Lead QA-QC

Nature of Work: - Mechanical Engineer with over 15+ years of experience in the areas of performing and managing the QA/QC activities, QA Procedures, QC procedure and Inspection, QMS, ASME, ISO, Saudi 9coms Assessment Audits and Quality Assurance for the Pressure Vessels, Tanks, Columns, Reactors, GAS Modular Skids, ASU SKIDS, SMR Pipe racks Modules, Heat Exchangers, Pressure Piping Spools, Cladding Piping Spools Overlay and Structural steel.

The QA/QC Lead supervisor is responsible for executing Air Products Quality Management System and coordinating customer feedback, complaints and addressing their needs. Additionally, investigate nonconformities, monitor quality management implementation process, carrying out customer satisfaction surveys, and ensuring our products’ quality aligns with AP standards and meet customers’ expectations.

The QA/QC Lead supervisor is acting as the site competent person for Quality, provide general Quality support and counsel by provide the guidance, expertise, and technical support to operations management and employee led quality committees in the identification, measurement and control of quality risks. The role also represents the management and acts as a focal point in the management review meetings and coordinates all internal/external audits.

Principal Accountabilities & Responsibilities

This position is accountable for the following end results: -

Quality Management

To oversees the document management compliance with the ISO certification requirements.

Assist stakeholders in developing quality objectives based corporate Quality Policy and support in the implementation process.

Ensure that Quality Management System is well established, implemented and maintained in accordance with ISO 9001:2015 and AP requirements.

Good understanding of management systems, ISO 9K, 14K and 45K standards.

Monitor progress in the quality plan and assure all related initiatives are implemented on time.

Prepare and Participate in the quality and management review meetings and support stakeholders to implement quality management system accordingly.

To follow up on complaints and ensure proper close out for nonconformities or observations.

To coordinate with all stakeholders for any third parties’ audits such as ISO certification.

Operation Quality Process

Support operation system improvement.

Ensure AP quality management system is implemented across the operation function. As well as compliance with ISO requirements.

Ensure all operation, procedures, standards are maintained, reviewed, and updated when required.

Provides Quality Systems leadership using the ISO 9001 Standard as the basis for process development and optimization, procedure development, data collection and reporting and Quality Systems training. Interfaces at senior and executive levels with regard to ISO 9000 process improvement and reengineering.

Develops and maintains Quality Policy, Processes, Procedures, and related documents. Reviews Quality Manuals, documents, and implementation procedures to verify compliance with industry codes and standards, regulations, and regulatory commitments.

Performs quality engineering reviews of design documentation for compliance with stated requirements, including vendor quality manuals and company quality records.

Developing project master schedule, updating, monitoring and reviewing contractor construction schedules, submittals, material delivery, procurement logs and daily follow-up in addition to the necessary productivity measurement studies and associated corrective measures.

Implementing 'Work Order' procedures in conjunction with QA/QC staff.

Generate weekly highlights and other periodic reports as required by the QA/QC Manager.

Data Management

Develop the Key Performance Indicators which related to quality system.

Develop, implement, and maintain procedures associate with statistical applications and/or quality system application.

To support the Data Quality Maintenance, including incoming material specification, product specification, in process control.

Customer Service

To reduce the Complaint and Non-Conformance with proper resolution and facilitate effective prevention plan with responsible teams.

Develop methods for measuring, monitoring and interpreting customer perception information to determine whether AP is meeting customer requirements.

Follow up with customer on any quality related issues.

Document Control

Ensure all company policies, procedures, and work instructions are documented in a clear, simple.

Support document control of customer’s spec and technical documents. Support the document control function to meet all customer technical specification.

Ensure Local document deployment is amended/maintained. Ensure amended/revised documents are through process and reviewed with concerned stake holders and team.

External/Internal Audits

Prepare, participate in External/Internal audits, and follow up on any actions coming out of it.

Act as interface with ISO third party certification bodies.

Follow up on all actions related to nonconformities/observations in External/Internal Audits.

Ensure internal audits conducted as per the AP risk matrix and NC’s/observation are implemented according to regional yearly plan.

Work Experience OIL and GAS Project at new Construction Refinery, Oil and GAS Project INDIA and the Middle East. -

1.QA-QC Manager at Sinsina Industrial Works – Saudi Arabia, from June-2018 to till August,2021.

OWNER: - Saudi Aramco

Surge Relief Skids (Qty- 6 Nos Ea.)

Corrosion Inhibitor Skids (Qty- 14 Nos Ea.)

Corrosion Inhibitor Skids (Qty – 5 Nos Ea.)

Gas Modular Skids.

Job Overview:

Responsible & accountable, supervisory for al/ project engineering and procurement quality assurance related activities including project quality management system and ensure compliance of supplier provided products/service to the requirements of the contract. Possess strong knowledge and interpreting international design codes and material standards like ASME Section VIII Div. 1, ASME Section 1, ASME Section IX and ASME Section V and API, ASME 31.3, ASME B31.8, ASTM standards for ensuring the product compliance.

Key Tasks and Responsibilities:

Liaise with engineering groups, PMT, procurement, vendor inspection and customer to ensure customer specifications and relevant codes and standards requirements are integrated into the engineering and vendor data documents of supplied products.

Review of material specifications, datasheets, inspection and test requirements, material and inspection critically rating, material requisition, vendor offers, technical bid evaluations and purchase requisitions / subcontracts to ensure project specific requirements are identified.

Supervise QA engineers & associates and ensure completeness and correctness of vendor/supplier deliverables such as quality plan, inspection, and test plans (/TP), manufacturing procedure specifications, weld procedures, heat treatment, and painting procedures against project specific requirements.

Assist assurance manager(project) for vendor/supplier pre-inspection meeting readiness reviews, kick off meeting (KOM), pre-inspection meetings (PlM), assessment of vendor/supplier inspectors' performance.

Review and provide technical recommendations to package managers on vendor/supplier concessions or deviations, technical queries (TQs), NCRs and any technical issues upon post award and co-ordinate with customer for resolution and closure.

Review IAP documents submission prior to submits it to COMPANY.

Manage and conduct internal project audits, vendor/ supplier assessment and surveillance audits in accordance with the approved project audit schedule.

Prepare weekly / monthly quality reports to customer/internal management for his/her area of responsibility including project KP/. Taking the lead on customer interface for al/ engineering and procurement quality assurance activities during al/ client meetings

Participate and conduct the root cause analysis and report causal factors root causes, corrective actions, and follow-up for closure.

Providing QA/QC inputs/deliverables for proposals and estimation during bid phase like preparing preliminary project quality plan etc., and procurement engineering support by resolving client & vendor technical clarifications for critical packages like line pipe if any.

Ensures compliance with the customer requirements, quality policy, company standards, regulatory and external standards.

Construction and unified pressure vessel fabrication with clear understanding of Clear drawings, technical specification, Codes & standards as well as proficiency. These positions include the inspection, testing and installation of Pressure Vessel, Piping, and Structural Steel Member, Piping Support, Galvanizing, & Painting.

Well versed experienced in Developing Project Specific Welding Programs (Welding Procedures, Qualification Testing, Welder Certification, Continuity, Tracking and Reporting) Calibration Programs, Receiving inspection programs.

Manages and maintains the Company’s quality inspection and product release programs for incoming and in-process materials and components, processes and finished goods. o Sets Quality compliance objectives and ensures that targets are achieved.

Familiar in ASME, API, ASTM codes and standard/ procedures.

Familiar with Saudi Aramco Standards and specification, SAEP, SAMSS, SAES, SAIC, SATIP, SATR.

Well conversant with welding processes (SMAW, SAW, GTAW& GMAW) and NDE methods.

2.Sr.QA/QC Engineer at Gulf Steel Works – Saudi Arabia, from June-2013 to June-2018.

End User OWNER: - Saudi Aramco

Column for Marjan Gas Plant (Qty- 2 Nos Ea).

Client: Técnicas Reunidas, End User: Saudi Aramco

Pressure Vessels-Marjan Increment package-9 &11(Qty-6 Ea).

Client: Técnicas Reunidas, End User: Saudi Aramco

Flash Gas Absorber/Amine Flash Absorber/ Amine Regeneration Reflux

Drum -Marjan Increment package-10 (Qty-9 Ea).

Client: SAIPEM, End User: Saudi Aramco

Desalter Pressure Vessels-Uthmaniya GOSP-10 (Qty-1 Ea).

Client: GSCC, End User: Saudi Aramco

Pressure Vessels for Jafurah Gas Processing:

Inlet Condensate Separator (Qty-2 Ea).

Condensate Separator (Qty-2 Ea).

Amine Flash Drum (Qty-2 Ea).

Flash Gas Absorber (Qty-2 Ea).

Amine Sump Drum (Qty-2 Ea).

Hydrocarbon Skim Drum (Qty-2 Ea).

Regeneration Gas Compressed Suction KO Drum (Qty-2 Ea).

Dehydration Steam Condensate Pot (Qty-4 Ea).

Propane Drain Drum (Qty-2 Ea).

Demethanizer Reboiler Condensation Drum (Qty-2 Ea).

3.QA/QC Engineer at Links Middle East Technical Services – Abu Dhabi, from Feb-2012 to May -2013 GASCO Refinery Project, ADMA APCO Offshore deck [platform Project

4.Inspection Engineer at HPCL Mumbai Refinery on contract through MANPOWER RESOURCES AARVI ENCO Private Limited from August -2011 to Feb-2012.

5.Quality Engineer at ISGEC HITACHI DAHEJ India in Fabrication Shop, from April-2009 to August -2011.

Correlated Activities / Personal Profile

An efficient team member with strong analytical, problem solving and interpersonal skills.

Learning new manufacturing and inspection methodologies.

Learning new technologies & equipment in quality control & quality assurance procedures.

Knowledge development in welding and NDE.

Hobbies: Playing Cricket, Surfing Internet, Reading books and many more.

Name: - Mohammad Imran Khan

Place: - Jubail, Saudi Arabia Reference

Date: - 31-03-2024 Available on request.



Contact this candidate