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Maintenance Manager Operations

Location:
Aerodrome Area, Odisha, 751020, India
Salary:
Negotiable
Posted:
April 17, 2024

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Resume:

BISWAJIT PADHI

Contact: 91-738*******, 943-***-**** /E-Mail: ad428v@r.postjobfree.com

PROFILE SUMMARY

Offering nearly 14 years of rich experience in the areas of:

-Project Commissioning and Maintenance- Instrumentation & Control - Maintenance Operations

-Predictive & Preventive Maintenance - Materials and Stock Management - Calibration/Inspections

-Quality/Safety Assurance - Team / Shift management

Proficiency in leading maintenance operations for reducing breakdown / downtime & enhancing operational efficiency of equipment; effectively monitored performance bottlenecks & took corrective measures to achieve KPI targets.

Skilled in managing installation & commissioning activities of machining plant & equipment involving resource planning, in-process inspection, team building and coordination with internal departments for smooth plant operations with expertise in Power Plant Units and Aluminium Smelter and Automobile Unit.

Strong exposure to implementation of quality standards (Asset Management); expert in organizing activities for test benches capability improvement and working towards cost reduction & energy savings

Resourceful in coordinating with vendors & contractors for material & spare-parts availability to ensure timely completion of projects

A keen planner with a flair for adopting modern project execution methodologies for executing projects

Proven competencies in managing & guiding the workforce and ensuing strategic utilization of available resources to achieve organizational objectives

KNOWLEDGE PURVIEW

Instrumentation:

Pneumatic control vales of Fisher, MIL controls, dembla and Forbes marshall, mascot Gflow make.

Pressure, Flow and Level transmitters of ABB, yokogawa and rosemount make.

Temp measurement devices i.e. Thermocouples, RTDs, Temp transmitters, Infrared Thermometers.

Regulated and Pneumatic Power Cylinders.

Maintenance of Steam Turbine Governing System auxiliaries.

Vibration sensors, proximity switches, Distance Transmitters, Speed sensors.

Rotary and Positional encoders.

Installation and calibration of weigh feeders and belt weighing systems.

Oxygen gas analyzer

Ash handling systems of Macawber Beekay and O S M Engineering make.

Hands on experience in ABB DCS and Allen Bradley PLC.

Electrical Maintenance:

Induction, slip ring and DC motors, Generators of BHEL and TDPS make

Transformers, Breakers (ACB Testing and overhauling), PCC, MCC and Bus system maintenance.

Installation and troubleshooting of Starters, VFD.

Experience of Induction Furnace panels for Steel Melting Shop.

Installation and overhauling of Electromagnets.

Numerical Relays, EOCR, CT, PT.

EOT cranes, monorails, DSL system maintenance.

ORGANISATIONAL EXPERIENCE

Role:

Managing day-to-day breakdown and corrective maintenance for reliability and availability of plant to achieve the KPI targets.

Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipment & machinery; monitoring MTBF/MTTR, Breakdown Analysis & PM Plan.

Executing the entire gamut of project work including planning & scheduling for various activities; ensuring the execution of projects within time, quality, cost & budgetary parameters.

Reviewing history records of key machines for repeated breakdowns; analysing and carrying out necessary corrective actions (RCAs and report making); providing support during annual shutdown, maintenance work & overhauling of equipment.

Facilitating Maintenance activities of FMR equipment, Heat Treatment Furnaces and Industrial PC based systems.

Taking stringent quality measures including maintenance of necessary documents to ensure compliance with specified standards of ASSET MANAGEMENT and ensuring implementation of KAIZEN, TPM, 5S, QA/QC procedures for quality improvement.

Negotiating with vendors for obtaining timely procurement of spare parts; managing spare parts ordering, tracking.

Preparation and presentation of monthly maintenance report to the Plant Management.

Leading and managing a team of workmen and allocating task amongst them; imparting training to the subordinate staff for increasing their effectiveness at different stages of work.

Highlights:

Got the Star Achievers Award for outstanding performance in 2016 in Siemens.

Awarded as Safety icon of the Year 2017 in Siemens.

Certification course in Electrical Safety (SITRUST Training Course) by SIEMENS TUV Rheinland, Germany. Certification course in Electrical Safety by NCEM, Pune.

12 MW Power Project and Commissioning. At- Rameshwaram Steel and Power Ltd.

Belt Conveyors Electrical and Instrumentation system at Vedanta Aluminium Ltd, Jharsuguda. Electromagnets and Belt Weighment Installation Projects for belt Conveyors.

Pursuing MBA from IGNOU and completed Post Graduate Diploma in Management

B.Techin Electronics & Instrumentation from P.I.E.T. Rourkela, BijuPatnaik Technical University in 2004

Operating System, (WIN-98, XP) with Office Documentation

PASCAL, C, C++, MIS Reporting

Address: Flat No-A-307,Neo Geights, Sarbahal. At/Po- Jharsuguda- 768201, Odisha Date of Birth: 19th July, 1981

Languages Known: Odia,Hindi,English.

EXPERIENCED PROFESSIONAL - MAINTENANCE OPERATIONS

INSTRUMENTATION & CONTROL MAINTENANCE (ELECTRICAL) PROJECT EXECUTION

Present Organisation- ThyssenKrupp Industries India Ltd from February 2021.

Since Apr’2012 to September 2020 Siemens Ltd. at Vedanta Aluminium Ltd., Jharsuguda .

Oct’10 - Apr’12: Rameshwaram Steel and Power Pvt. Ltd., Raigarh (a Unit of Monnet Group) as Senior Engineer

Project: 80 MW Power project and 12 MW Power plant E & I maintenance.

Nov’06 - Oct’10: Eastern Steels and Power Ltd., Jharsuguda as Engineer Project: 12 MW Power Plant Unit

TRAININGS

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