Bülent Ünsever

Istanbul Turkey +90-532-***-**** ad420i@r.postjobfree.com https://www.linkedin.com/in/bulentunsever/

SENIOR DIRECTOR

Key contributor to directing manufacturing engineering operations in the robotics and industrial automation industry, specialising in process and technology development, R&D, and quality. Proven track record in process improvement, frugal innovation, project management, standardisation, simultaneous engineering, lean management, lean manufacturing, and crisis management while leading high-performance organisations across diverse sectors and multicultural environments. Ability to build and sustain long-term client relationships and liaise with multiple stakeholders to foster decision-making and deliver innovative recommendations to accelerate project workflow.

SIGNATURE SKILLS

Robotics & Automation Ms Project CAD / CAE AutoCAD Siemens NX RobCAD Robot Programming Teamcenter Arc Welding Spot Welding Laser Cutting SAP Mechatronics Machine Design GD&T Product Design I-DEAS Technical Drawing Project Management Product Development Process Improvement Continuous Improvement Strategic Technical Planning R&D Centre Management Lean Manufacturing Change Management P&L Management Automotive BIW Forging WCM Multi-functional Leadership Team Development Executive Collaboration

PROFESSIONAL EXPERIENCES

TURMACH Istanbul Turkey March 2021- Present

CHEF TECHNOLOGY OFFICER April 2023 – November 2023

Spearheads the technology strategy, meticulously aligned with corporate objectives, and ignites a culture of innovation and operational excellence. Streamlines production and IT processes for white goods and burner products, resulting in remarkable efficiency gains and elevating product quality.

Manages a substantial €5M budget, strategically allocating resources to propel key projects forward.

Leads a cutting-edge burner production facility's inception, planning, and commissioning, transforming vision into a tangible reality.

Forges dynamic cross-functional partnerships, propelling innovation and fostering a culture of seamless interdepartmental cooperation.

Leads and nurtures a diverse team, instilling an ethos of relentless innovation, unwavering collaboration, and continuous improvement.

oImproved business efficiency and increased employee satisfaction by transforming undefined business processes by creating essential procedures and instructions.

oEstablished a Project Management Office (PMO) from scratch, successfully recruiting and onboarding project managers and engineers and implementing project management tools like MS Project and Asana. This initiative streamlined project processes, reducing project timelines and lowering costs related to quality issues, leading to improved First-Time Through (FTT) performance.

oInitiated the setup of a design office in the Bilişim Vadisi technology development zone, implemented the use of Siemens NX design software, and achieved shorter production and commissioning timelines and decreased rework costs due to errors.

oIncreased daily work efficiency through improved organisation and cleanliness by implementing 5S principles on the factory site.

OPERATIONS DIRECTOR March 2021 – April 2023

Oversaw all operational aspects of the company strategy to ensure that business objectives were met efficiently and effectively by leading a 17-member diverse team, including engineers, technicians, automation experts, and project managers.

Led planning, designing, and implementing production lines, integrating cutting-edge robotics and automation systems to ensure efficiency, high-quality output, and optimised productivity.

Facilitated the mechanical design team's efforts in creating innovative and reliable machinery for various industrial applications –spearheaded software development for controlling automated processes.

Established new production facilities, including the Burner business unit, ensuring industry-standard compliance, efficiency, and timely, budget-conscious project completion.

Conducted competitive analysis to identify opportunities for innovation and improvement while monitoring the industry landscape and competitors.

Collaborated with cross-functional teams to assess and expand production capacity, meeting growing internal and external demand. Worked with senior management to develop strategies for expanding production capabilities and market presence, driving strategic growth.

ROBO Istanbul Turkey June 2020 - March 2021

DESIGN DEPARTMENT MANAGER

Led the design, cost estimation, and implementation of integrated facilities for automotive production lines, managing the entire project lifecycle from concept to production readiness.

Managed a dynamic design team ranging from 30 core members to 200-300 as project demands fluctuated and coordinated design efforts with international teams.

Collaborated with the sales team to support proposal development and oversaw end-to-end project management, ensuring compliance with industry standards and client specifications.

Directed draft design development, transitioned designs to detailed plans, and ensured facilities met regulatory requirements and safety standards.

Worked closely with cross-functional teams, maintained client relationships, and implemented continuous improvement initiatives for enhanced efficiency and quality within the design process.

oProvided a remarkable 32% reduction in revision costs by implementing and initiating the use of the Teamcenter PDM platform to address ongoing design tracking issues.

oPioneered the company's entry into the battery assembly and control facility market by leading the design and implementation of Ford's battery assembly and control facility.

oContributed to the company gaining national recognition and achieving significant commercial success by driving the team responsible for designing the body production facility for Turkey's national automobile, TOGG.

oLed the completion of a multi-level vehicle transport lift project at the Neckarsulm, Germany, factory producing the A3 model. Increased the company's market share significantly through successfully adding the Audi brand to the client portfolio.

oSecured the design project for a commercial vehicle’s body production and assembly facility, spanning 110,000 m2 with an €800M investment in the Ford-VW collaboration. Led a multinational design team in designing the factory, consisting of 470 robots and various production systems, resulting in the company achieving significant commercial success.

BLUE OCEAN ROBOTICS TURKEY Istanbul Turkey Jun 2016 – Jan 2020

CEO & PARTNER

Spearheaded the establishment of a joint venture in Turkey, holding a 51% ownership stake, focusing on product localisation, market expansion, and innovative project development, following extensive experience as a Manufacturing Engineering Manager and R&D Manager in both industrial and service robotics domains.

Achieved innovative projects such as UV-Disinfection systems, AI-powered assistant robots, and remote surgery solutions by embracing the "Blue Ocean" strategy to identify untapped market opportunities with limited competition.

Demonstrated a discerning understanding of the challenges and costs associated with disruptive innovation, making informed decisions on project feasibility to ensure sustainable growth.

Orchestrated an award-winning marketing campaign, utilising AI-driven assistant robots to perform tasks like profile creation and job applications, thereby acquiring valuable customers and expanding the company's reach.

Led business development initiatives for advanced robots, including UV-Disinfection and Telepresence robots, while showcasing exceptional project and program management skills in critical endeavours such as robotic production facilities and NASA projects.

Oversaw the development of service robots and efficiently engaged domestic and international subcontractors to meet project objectives.

oPioneered the company's inaugural achievement in the aerospace sector by innovatively designing a specialised linear camera-based measurement system for a NASA project under the “Journey to Mars” program. This endeavour centred on the hands-free production of vital airlock components for surface habitats and precision measurement systems.

oSpearheaded an innovative marketing initiative within the Holding, yielding valuable connections and new clientele. Launched a marketing campaign for an AI-powered assistant robot, crafting candidate profiles for the robot across diverse job platforms, specifically emphasising executive assistant roles.

oDeveloped a creative technological presentation at the Autoshow automotive exhibition for the Fiat-Chrysler Group, using three robot assistants to engage visitors and invite them to the booth. This project attracted extensive media coverage, elevating the robot's profile in the global service robotics market and boosting sales.

BEYCELIK GESTAMP CHASIS Istanbul Turkey April 2018 – Jan 2020

MANUFACTURING ENGINEERING DEPARTMENT MANAGER

Managed the method department overseeing equipment and systems, including robotics, welding tools, fixtures, and more, to optimise production efficiency. Led quality improvement, cost reduction, and productivity enhancement efforts. Inspected new production lines for quality assurance.

Analysed and resolved customer complaints using problem-solving techniques.

Conducted feasibility studies and investment plans for new production lines and equipment.

Created an innovative solution for chronic weld crack issues by introducing the CMT welding technique to retain customers and maintain uninterrupted sales.

oEstablished the Manufacturing Engineering department, created all processes and procedures, and recruited and initiated activities for a 23-member manufacturing engineering team—decreased facility investment costs by 12% and increased production efficiency by 6% within one year.

oAchieved a remarkable 64% reduction in the resolution time for process-related errors in the manufactured product by implementing correlation analyses between product GD&T maps and facility components affecting dimensions and by developing intervention plans based on error types.

oConducted line balancing for a production line serving Toyota, addressing efficiency issues. Implemented an €80K investment resulting in a labour savings of 74 person-hours per week, leading to an annual cost savings of €155K.

oProvided €14K annual cost savings with a €5K investment by revamping the copper resistance welding CAPs used in the Toyota CHR tailgate, converting them from single-use to 15-use CAPs through effective reconditioning.

oAccomplished €305K annual cost savings with €205K cumulative investment by executing 12 cost improvement projects within a year.

ADDITIONAL EXPERIENCES

NEBO HOLDING & ROMAK MAKINA Istanbul Turkey Jan 2014 – Jan 2016

As a Project Management Director, led international project management for significant production facilities and improved management systems.

TEKNOROT AUTOMOTIVE Istanbul Turkey May 2010 – Jan 2014

As an R & D Centre Manager, established and managed an R&D Centre, implemented a successful continuous improvement system and patented an innovative quality control system.

TEKNODROM ROBOTICS Istanbul Turkey Oct 2004 – May 2010

As a Senior Project Manager, managed projects for robotic production facilities, including renowned automakers, and participated in award-winning projects.

FORD MOTOR COMPANY Istanbul Turkey Jun 2002 – Aug 2004

As a CAD Designer, contributed to setting up the Transit Connect vehicle production facility, designed welding fixtures, and conducted studies on spot welding robots and structural endurance.

PROJECTS

Ford V363 Battery Assembly Line Senior Project Manager Robo 2020 – 2021

Russia Ford, Sollers with Fiesta, Ecosport, Kuga and Explorer Project Project Manager Director Nebo Holding Year

TOFAS Turkey Fiat Egea Project Project Manager Director Nebo Holding Year

ARGE Centre Set up Project R&D Center Manager Teknorot Automotive Year

Fixed Asset Investments Management ERP Integration Project R&D Center Manager Teknorot Automotive Year

Continuous Improvement System Set up Project R&D Center Manager Teknorot Automotive Year

R&D Centre Software Project R&D Center Manager Teknorot Automotive Year

Renault Fluence & Megane Project Senior Project Manager Teknodrom Robotics Year

“From Dream to Product - Production with Robotic Advanced Materials” TUBITAK Technology Awards Project Technology Award in the Medium-sized Process Category Senior Project Manager Teknodrom Robotics Year

ISO Innovation Competition Information Innovation Award Senior Project Manager Teknodrom Robotics Year

Ford Otosan ND-YAG Robotic Laser Cutting Project Senior Project Manager Teknodrom Robotics Year

Ford Connect Spare Part Improvement Project Car Designer Ford Otosan Year

EDUCATION & CERTIFICATION

R&D Management Certification Okan University Turkey 2013

Mechanical Associate Degree Kocaeli University Turkey 2010

COURSES

Project Management Methodology (PMI) Spot Welding Hypermesh, Nastran, Abaqus (CAE) RobCAD Simulation Unigraphics NX Robotic Nd:YAG laser cutting Robotic system design techniques Welding inspection with ultrasonic method Problem Solving Techniques Leadership & Communication Structural endurance and CAE analyses Advanced robot user training

HONOURS & PATENTS

Continuous Improvement High-Performance Award Teknorot Automotive

Innovation Award ISO

A Grateful Message from the President of TUBITAK and Minister of State

Appointment as a Jury Member for Automotive Design

Competition TUBITAK, OIB, TIM, TAYSAD

Patent: Rod pin crack and dimension inspection method with eddy current TR 2013/02941

PERSONAL INFORMATION

Languages: Turkish: Native English: Full Professional Proficiency

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