RAMAKRISHNA.B

#****/**, *** **** ******, Hirindahalli Road,Virgonagar post Bangalore-49,+91-973*******,ad41ue@r.postjobfree.com

Senior Mechanical New product Design & Development Engineer:

Mechanical Engineering graduated with over 19+ years ‘of experience & expertsie in Mechanical product design and Development, R & D Product design (Product life cycle management for NPD/NPI).

Summary – Strength and Expertise/Functional skills:

Proficient Soft Tools – Autodesk Inventor,Solid works,heat sink thermal analysis,Ansys, ZW CAD,AUTOCAD & Maintaining of all master records in MS office.

Types of Industries– Defence,Telecom,Indian Railways,Material handlingsystems for Beverage & Food process industries,Vaccum systems/chambers/Vessels for Petrochemical & Semiconductor industries,Powder coating Industrail machines/plantsfor Automotive,Construction & Earth moving Equipments, Solar water Heating sytems (Both Idustrial & Domestic systems) & OEM Equipments.

Experienced in.

Perform a full product life cycle Management for NPD/NPI (Concept to delivery of product- Design, development,testing & validation, Manufacture, installation& commissioning).

Design & development of New project process layouts of conveyors & all mechanical components in Beverage & food processing plants.

Design & Development of powder coating process plants- Process layout feasibilty & Machines/Equipment of all components design.

Design & development of Solar water heating systems – system layout feasibilty & Solar Equipment of all components design.

New product Development - skids/Chasis and canopies/enclosures for compressors.

New product Development- Excavator Base frames,Arms,skids and driver cabins enclosures.Oil tanks.

Design and Development of Electric Locomotive driver control cabinets, Auxiliary converter 3x 130 KVA, Hotel load converter 2x500 KVA,Driver display units,Consoles(Electromechanical products with required design calculations,Main system frames,Sheet metal Enclosures,Electrical & Elctronic chasis & Integration fittings components,Heat sinks,Key pads) .

Strong knoweldge on GD&T applicationsin manufacturing 2d drawings(ISO,ASME/DIN & IEC Standards),Process drawings & laser cutting drawings.

Strong knoweldge onNPD/NPI Methodology – DFX (DFM, DFA, DFSS, DFT and DFL).

QMS ISO, 9001-2015/EMS 14001 Quality management and Enhancement.

Strong knoweldge on Machinig,Sheet metal fabrication,castings,plastic moulding,Extrusion,stampings,Welding,

Laser cutting,Bending,reviting,shot blasting,pretreatment,Painting,Aniodizing,Nickel plating,peening & IP test.

Test jigs, Testing Equipment’s, welding fixtures and packaging wooden pallets& Rugged casesdesign.

Manufacturing process, Process flow charts, Assemblies& Sub-assembly sequences and Quality Control plan.

Prototype modeling, material selection,drafting, B.O.M, Prototype build and Prototype testing.

Competent in analysis simulation Tools viz.Thermal,structural etc.,(Heat sink thermal analysis by Solid works simulation),

Comprehensive knowledge in handling Mechanical documentation services value engineering, with ECN/ECR PDM in MS Office.

Participating with product design reviews with Indian railways all cross functional teams& conversant withsystems and procedures.

Implementation of Corrective action preventive action (CAPA) procedures at work stationsin manufacrutring plant.

Cost Reduction by Value Engineering.

Generate new ideas and create new solution proposal for cost reduction.

Create scheduls to achiive cost reduction targets.

Promote and achieve cost reduction by design change.

Estimation and Costing of New projects & involving/conducting workshop meetings with Internal/customers for cost reduction.

Cost reduction bylocalisation of materials& Vendors/suppliers selection.

Roles and Responsibilities:

Signaltron Systems pvt Ltd, Bangalore Apr’2022 - Present

Sr.Mechanical design engineer:

Design 4G & 5G Base stations for MINT(Mobile integrated netwoek terminal).

Design Micro base stations for USOF (Universal service obligation fund),Ministry of telecommunications for Government of India.

Deployment base stations in rural areas to providing 4G Networks

Review and approve Electro-Mechanical enigineering designs before manufacture to ensure design review conformance and repetitive errors elimination.

Direct and coordinate installation of fabrication activities to ensure systems and products comply with Mechanical enigineering design along with customer specifications.

Select parts and Tolerances (GD&T) based on application, cost and Manufacturability (DFM).

Estimate Engineering time and complete dimensional studies of project,individual parts.

Perfom CalculationsQuality,Analyze and Test units.

Pthrup solutions pvt Ltd, Bangalore Apr’2020- Mar’2022

Sr.Mechanical design engineer:

Final layout feasibility in food and Beverages/dairy processing industries.

Design customized Conveyors for food and dairy processing industries.

Selection of material for constructions SS-304 & 316 fabrication and structural design, hydraulics, Pneumatics, surface treatment, shot blasting/peening.

Selection of belt, IP-65 motors, panel, vfd, Belt cleaning system, Bearings, shafts, Rollers, Electro mechanical devices and Subsystems.

Product design related Machining, Sheet metal development and fabrication and strucral design using 3D Modelling & 2D drafting as per international standard specifications with regards ISO, BSI, ASME Y-14.5.

Creation and release engineering design, drawing, Bill of materials and specifications to customers..

Select parts and Tolerances (GD&T) based on application, cost and Manufacturability (DFM).

Calculate cost estimates for final product and release the reports to supervisors, incorporate costs of labors, material, delivery and overheads.

Design products using Solid works and consult with vendors/manufacturing teammates to ensure that designs are feasible andconduct meetings.

Vacuum techniques pvt Ltd, Bangalore May’2018-Mar’2020

Sr.Mechanical design engineer:

Design of Subsystems for Vacuum Chamber, Sheet metal design, GD&T.

Creation of 3D models and assemblies in Solid works and creation of Bill of Material (B.O.M)

Generation of Layout Component, Assembly and General Arrangement drawings for approval.

Preparation of fabrication detail drawings, Offer Drawings, Product drawings.

Raw material selection for vacuum systems, OEM parts, Motor, Encoder, Knueamatic/Hydraulic, Bellows, Couplings selection.

Developing new cad templates & Working laser nesting program sheet cutting on AUOTCAD.

Design of custom engineered vacuum systems (vacuum test equipment’s, vacuum vessels, vacuum chambers, vacuum ovens)

Reverse engineering for vacuum systems.

Accrete Hitech Solutions/Applied material contractor, Bangalore: Jan’2018-April’2018

Sr. Mechanical Engineer-NPD/NPME.:

OMS Creation for Assembly and Manufacturing strategies for new product development.

Supports New Product documentation by OMS Creation and review NPI.

Launches/releases/approves and implements items/changes required for supporting design engineering and floor for new products.

Virtual build creation from 3D Model as per Assembly sequence.

Detailed drawing creationffrom 3D Model in Team center as per AMAT Standards.

TROLEX INDIA PVT. LTD. Bangalore Nov’2014-Jan”2018

Trolex India pvt Ltd is an ISO-9001-2008 Certified company specializing in Design, Manufacturing, supply & service of Electronic equipment’s to Indian Railways. The company competence includes design. Manufacture, supply & service of Electrical locomotive engine products like speed sensors, DDU,SB1,SB2,HB1,HB2,Emergency battery charger for AC Coaches-2.5/4.5/6.5 KVA, Auxiliary convertors-3x130 KVA, Hotel load converter-2X500 KVA, Traction converter 4X300 KVA more than 25 years catering to the CLW and DLW.

Sr. Design Engineer-R & D Division for power electronics to Indian Railways (Rail Domain-Electric locomotive division).

Responsible for all mechanical engineering activities, design, drawings, localization of foreign partner’s electro mechanical components enclosures, fabrication, Plastic parts,castings,Machining, Bus bar work, heat sinks, molds, fixtures, tooling, powder coating, Screen printing, Aluminum die casting & anodizing.

Ability to work in any the VE life cycle stage as in Ideation, Evaluation, Execution & Implementation of the ideas for

Projects.

Ability to use the Solid works of AutoCAD, design works etc for main assemblies enclosures and sub assembly and modules design, Thermal simulation optimization, stability and balancing etc and interact with foreign partner on these to jointly finalize these in case of new customized designs.

Thermal designs of cooling for air –cooled and water cooled designs and optimize these and full indigenization of the same.

Design and documenting of all aspects from parts to full assemblies for locally developed products including desks, displays, consoles, cabinets and panels card racks etc.

Interactions with the vendors of all Mechanical fabrication extrusion, cooling fans, water cooling parts.

Support to shop floor ease of material handling, movement and creation of fixtures for productivity improvement and cost reduction.

Design of enclosures and their special mounting etc. to withstand environment issues, vibrations, temperature and humidity, acceleration and jerks,IP-65/55/54/23/24 testing etc. as faced Rolling stocks including under-slung to ensure the seamless mounting with existing cooling systems already on the locomotives etc.

Prepare the specific Test plan and Execution: Both type tests & routine tests of new Product Design development & Prototype approval from the customer end and Final product performance meets the Indian railways specification.

ASSOCIATED COMMERCIAL ENTERPRISES. Bangalore Jan’2013-Oct-2014

Associated commercial Enterprises is an ISO-9001-2008 Certified company specializing in Structural and sheet metal fabrication for all types of industrial requirement in light and medium fabrication categories. The company competence includes manufacture of all types of items like canopies, housings, panels, control cabinets, chassis structures, and all types of hi-precession sheet metal components more than 30 years catering to the LTCEL, VOLVO, SCHWING STETTER, DOOSAN INFRACORE, and FLOWER WESTRUP.

Sr. Engineer-New Product Development

Team leader for new product development and Quality assurance all projects.

Prototype Advanced new product.

Maintained and prepare all Master copy files.

Design jigs and fixtures of Production and inspection gauges for better productivity.

Conversion customer drawings to process drawings to laser nesting, bending, weld settings.

Maintained and prepare all ISO-9001& 14001 Documents for external audit.

EASUN REYROLLE INDIA. LTD, Bangalore Feb’11-Dec 2012

Powerful solutions from Easun,

After all power protection, control, automation, metering & switchgears have been our core business more than

25 years. Revolutionary changes in technology, particularly in the fields of power system, protection, control, metering energy management are leading to improved effenicies & system availability. The Technological synergies that have come about in these fields demand a ‘ONE TOUCH ACCESS’ to power system solutions to enable the customers & consumers to reap full benefits.

Sr. Engineer-Design & New Product Development

Designing & developing products through application of design software Solid works & AutoCAD.

Product development sheet metal & plastic electromechanically components.

Reverse Engineering and prototype control relay panels, switch gears and vacuum circuit breakers.

Assembly and Part design of sheet metal and plastic parts of detail manufacturable drawings.

Preparing 3d modeling 2d (DXF FORMAT) for Nesting) drawings & BOM.

PRISM SURFACE COATINGS INDIA PVT. LTD, Bangalore Jan’05-Feb’11

In this context, we have executed several numbers of powder coating/Liquid painting plants both in India & all over world. Our Scope of supply Dip/Spray pretreatment plants, Powder coating booths/ Equipment’s, Conveyors, D.M Plants. Well equipped with our Marketing and Design office in B-lore with all facilities like cad tool for Design and highly skilled management team.

Sr. Design Engineer – Projects

Designing & developing products through application of design software AutoCAD & Solid works.

Assessing the design standard of the competitors & according working upon improving own standards.

Identifying products & functional requirements in coordination with production department.

Preparing final design of a machine /automated layout, Design calculations, 3D modeling & detailing.

Reversing engineering of the existing components for developing new models.

Ensuring product design is released in conformity to the technical specifications.

Interfacing with manufacturing/Venders for resolving technical quires / product development.

Raising requisition of required material (Standards / fabrication).

Coordinating with commission/maintenance team for upgrading product design.

Preparing of pipe route design, Equipment layout design, ducts & duct supports drawings.

TATA BP SOLAR INDIA. LTD, Bangalore Apr’03-Dec’04

A Company is dedicated to the promotion of Eco-friendly and environmentally safe Renewable Energy solution/Solar solutions in India & globally. It is a joint venture of TATA & British petroleum companies. The company has fully fledged ISO 9001; 2015 certified manufacturing for solar water heating systems & solar photovoltaic Modules & systems with quality standards to global certification standards.

TATA BP is a company with expertise in design, Engineering, Manufacture, Integration, Installation & Turnkey Execution, along with requisite after sales/support in both Photovoltaic power plants & Thermal / Heating systems

CAD Engineer-Projects

Designing & developing products through application of design software - AutoCAD.

Project planning-Costing, Design, detailing, Material, Execution follow up.

Supporting to marketing, Execution, Manufacturing, Customers supports team.

Preparing costing & estimation of Thermal / Solar water heating systems..

Preparing all Assembly, detail, plumbing, Layout drawings for Thermal / SWHS.

Project Details:

Sl.no

Title & client

Software & Team

Duration

Responsibility

1.

Auxiliary Converter-3x130 KVA, Cubicle-01 & Cubicle-02

CLW & RDSO

Solid works, Simulation & AutoCAD 6-members

1-Year

3D Modelling,2D Detailing, Prototype, Thermal analysis, Testing, IP-54, IEC-61285 standards

2

Driver Display unit(DDU)

CLW& RDSO

Solid works, Simulation & AutoCAD 6-embers

6-months

3D Modelling,2D Detailing, Prototype, Thermal analysis, Testing,IP-65, IEC-61285 standards

3

Hotel Load-2x500KVA & Traction-2x4.5 MV Converter-2x500 KVA, Cubicle-01 & Cubicle-02 CLW & RDSO

Solid works, Simulation & AutoCAD 6-members

1 -Year,6-Months

3D Modelling,2D Detailing, Prototype, Thermal analysis, Testing, IP-54,IEC-61285 standards

4

P-427&P-415 Skid & canopy

Doosan Infraorder Pvt. Ltd Bangalore

Solid works & AutoCAD 4-members

3-months

3D Modelling,2D Detailing, Prototype

5

PC 200-8 AC Driver cabin excavator, L&TK Bangalore

AutoCAD & solid works, 4-members

6-months

3D Modelling,2D Detailing, Prototype

6

PC 200 Driver cabin excavator, L&TK Bangalore

AutoCAD & solid works, 4-members

3-months

3D Modelling,2D Detailing, Prototype

7

Powder coating plant

L & T Case equipment’s Pvt.Ltd Pithampur

AutoCAD & solid works, 6-members

1- year

Turnkey based Design, Detailing, & Execution

8

Powder coating plant

Premier Hollowware’s Pvt. Ltd Hyderabad.

AutoCAD & solid works, 6-members

1- year

Turnkey based Design, Detailing, Execution

Academic Qualification & Training certificates:-

B.E- Mechanical Engineer in S.J.C.I.T Chickkaballapur-Bangalore University Karnataka in April 2003.

CNC Machine Programming & Operation Certificate (3-Weeks from GTTC Bangalore in June 2003).

SOLIDWOKS & Unigrapics Training Certificate( 3-Months from SDS Pvt. Ltd,Bangalore in Aug 2003).

Internal Quality Audit Training programme Certificate(1-Week from Stellar management,Bangalore in May 2014).

Fundamentals of GD&T Training Programme certificate (2-months, Prolotek Technologies,Bangalore in March 2018).

Declaration :

I solemnly declare that above information is correct to my best of knowledge and belief.

Date: Applicant Signature.

Bangalore (Ramakrishna B)

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