SHIRISH GURAV

419-***-**** ad3w8g@r.postjobfree.com /in/shirishgurav/

MECHANICAL DESIGN ENGINEER PROJECT MANAGER

Throughout my 19-year career, I have demonstrated a deep understanding of New product Design, with a particular emphasis on developing groundbreaking New technology. My extensive knowledge of sheet metal design, Plastics has enabled me to provide technical guidance and employ problem-solving skills to optimize the development of diverse structures. As a highly experienced leader, I have skillfully managed cross-functional teams, trained technical personnel, and executed multiple projects resulting in substantial cost savings and enhanced efficiency. With my exceptional leadership and team management abilities, I have consistently fostered a culture of innovation and customer-centricity in all my past positions.

CORE COMPETENCIES

Product Design & Development Project Management Electro-Mechanical Systems Chassis Design Machine Design Sheet Metal Design Plastic Design FEA/SAP Problem Solving Leadership & Team Management Value Analysis Value Engineering Fluid Mechanics Enclosure Design Hydraulic System Components Solar Energy

PROFESSIONAL EXPERIENCE

Design lead (March 2012) Project Manager June 2018– Present

Tech Mahindra(Americas) Inc May 2019 - Present

Led and managed cross-functional teams from initial sketches and concept design through to detail design, prototyping, and final release in the design and development of hydraulic filtration systems.

Supervised, trained, and developed technical teams to design and develop hydraulic filtration technology and pressure vessels, increasing product efficiency and quality.

Conducted voice of customer interviews with 10+ global customers and OEMs to identify and address customer needs, resulting in enhanced product features and functionalities.

Provided technical guidance to Purchasing and Manufacturing on raw materials sourcing, process improvement, and cost reduction, resulting in improved efficiency and cost savings.

Tech Mahindra, Sweden May 2016 - Dec 2018

Led cross-functional teams in product design, development, and innovation execution for hydraulic cylinders, resulting in savings of over $5M in costs.

Supervised, trained, and developed technical teams to design and develop robotic welding systems and pressure vessels, increasing product efficiency and quality.

Provided technical guidance to Purchasing and Manufacturing on raw materials sourcing, process improvement, and cost reduction, resulting in improved efficiency and cost savings.

Managed project initiation, planning, and execution for multiple projects, controlling costs and resources.

Halliburton, Offshore- India via Tech Mahindra March 2015 - May 2016

Led cross-functional teams in product design, development, and innovation execution for measuring instruments and pressure vessels.

Supervised, trained, and developed technical teams to design and develop measuring instruments and pressure vessels, increasing product efficiency and quality.

Conducted design calculations and concept design for viscometer, ensuring product met industry standards.

Offshore- India via Tech Mahindra March 2012 - May 2015

Led cross-functional teams in product design, development, and innovation execution for powerpacks, resulting in savings of over $3M in costs.

led VAVE projects using cross-functional team leadership, product design, and innovation to achieve over $2M in cost savings

Conducted design calculations and concept design for various truck components, ensuring product met industry standards.

Provided technical guidance to Purchasing and Manufacturing on raw materials sourcing, process improvement, and cost reduction, resulting in improved efficiency and cost savings.

Emerson Power Network (India)P. Ltd July 2011 – March 2012

Deputy Manager Design

Spearheaded the design and development of telecom and electronic equipment, adhering to IP standards and improving product value engineering by redesigning enclosures, resulting in an enhanced feature set and improved functionality.

Facilitated the successful completion of design projects by finalizing concept designs and presenting them to stakeholders, providing critical input and expertise to drive innovation and ensure the best product outcome.

Executed 2D drawings with ISO GD&T, fabricated and machined drawings, and bill of materials for equipment, guaranteeing accuracy and compliance with regulatory and quality requirements.

Collaborated with both internal and external stakeholders to understand customer expectations, enhance product quality, and exceed key performance indicators, contributing to the organization's overall success.

Satyam Computer services Ltd Structure Design Oct. 2008 – July 2011

Sr. Design Engineer

Spearheaded the design and development of electrical vehicles and chassis structures for off-road vehicles, utilizing design calculations and iterations for fins, thickness, profile, and material selection. Successfully launched 8 models into the market, resulting in a 30% increase in revenue.

Optimized fire and safety equipment design for UTC/GE and designed BIW for sheet metal and plastic components, selecting the right bearing and ensuring maximum product life. Improved product reliability and quality, leading to a 25% reduction in product recalls.

Identified and mitigated project risks by analyzing project plans and product quality, contributing to decision-making processes for the selection of off-the-shelf products. Successfully reduced project turnaround time by 15% and maintained product quality standards.

Demonstrated expertise in the selection and management of mechanical and hydraulic components, leading to an overall 20% reduction in production costs. Contributed to design of experiments and failure modes and effects analyses to improve product reliability and efficiency.

Shree Engineering Mar. 2008 – Sep. 2008

Sr. Design Engineer

Spearheaded the design and development of rotators, fixtures, and pneumatic and hydraulic circuits, resulting in improved efficiency and precision in production processes, and ensuring compliance with quality standards.

Prepared detailed fabrication and machining drawings, meticulously selecting standard items such as pneumatic cylinder rails, and constantly prototyping and iterating designs based on performance, reducing product development time and costs.

Expertly contributed to decision making processes for the selection of off the shelf products, leveraging a deep understanding of the industry landscape and cost-benefit analysis skills, leading to substantial savings and optimal product performance.

Collaborated closely with cross-functional teams and stakeholders, offering technical guidance, and ensuring seamless communication and coordination across different departments, fostering a culture of innovation, excellence, and customer-centricity.

Penta Designers and Engineers Pvt Ltd Jan. 2006 – Mar. 2008

Jr. Design Engineer

Designed and optimized pneumatic and hydraulic circuits for new machine designs, resulting in a 30% increase in production efficiency and cost savings for Tata Motors.

Preparation of the design and development of innovative front suspension system assemblies for Maruti Suzuki Ltd., resulting in a 25% reduction in production time and a 15% increase in product quality.

Pioneered the design of engine cradle fixtures for Tata Motors' revolutionary Nano Engine, streamlining the production process by 20% and achieving a 10% increase in product durability.

Designed high-performance presses for gear boxes in a new machine design, driving a 25% reduction in production time and providing Hindustan Motors with a reliable and cost-effective solution.

Shree Precoated Steel Ltd Nov. 2003 – Dec. 2005

Junior Engineer

Revamped production processes across three lines (C.T.L., PROFILE LINE, and COLOUR COATING), optimizing throughput and reducing costs by 15%.

Spearheaded a comprehensive training program for a team of 27 workers, increasing efficiency and output by 25% within six months.

Developed and implemented a quality assurance framework that resulted in a 20% reduction in customer complaints and increased satisfaction ratings by 15%.

Collaborated with cross-functional teams to identify and address root causes of production bottlenecks, resulting in a 30% improvement in overall equipment efficiency.

EDUCATION & CERTIFICATIONS

Bachelor of Science in Mechanical Engineering

University of Mumbai June 2012

Certification Project Management Professional (PMP), VAVE, CRE, PMP, Six Sigma, Hydraulic Specialist

SKILLS

CAD Software: AutoCAD, Solid works, CATIA, Creo, Inventor, Solid Edge, Fusion 360, Proe, Sheetwork, UG

FEA Software: ANSYS, Abaqus, Nastran

Project Management Software: Microsoft Project

Programming Languages: C++, MATLAB,

Data Analysis and Visualization Software: Excel, Tableau, Power BI, MATLAB,

Simulation Software: Simulink, COMSOL, MATLAB

Design Validation Tools: Root Cause analysis, Why– Why Analysis, Pugh Matrix, QFD, DFMEA, Prototyping

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