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RANA MUHAMMAD KAZIM RAZA

DCS PANEL OPERATOR

Phone: +923*********

Email ad3qh6@r.postjobfree.com

Experience: +11 Years

PROFILE SNAPSHOT:

Dedicated and seasoned professional with 11 years of expertise in the field of process operations, specializing in Distributed Control System (DCS) panel operation and field/production activities. Proven track record of ensuring optimal plant performance, safety, and efficiency. Adept at managing critical processes and maintaining a proactive approach to troubleshooting.

Ensuring workplaces comply with the health and safety legislation & investigating complaints, serious harm incidents and accidents.

ORGANIZATIONAL EXPERIENCE:

FAUJI FERTILIZER COMPANY LIMITED:

July 2014 – Till Now (DCS Panel operator)

I am working as DCS panel operator at Fauji Fertilizer Company Limited at ammonia plant. Fauji Fertilizer Company Limited (FFC) is the largest urea manufacturer in the country. It was incorporated in 1978 as a joint venture between Fauji Foundation and Haldor Topsoe A/S of Denmark. The Company operates four world scale urea manufacturing plants with an aggregate design capacity of over 7440 Metric Tons/Day. Initially I worked on YOKOGAWA DCS CS 3000, this it was updated to YOKOGAWA DCS Centum VP (Release 6.09). I have also worked on its up gradation (SAT & Loop Testing).

July 2014 – June 2023 (Field Operator)

Dedicated and skilled Field Operator with 9 years of hands-on experience in ammonia plant operations. Proven expertise in monitoring and controlling equipment such as pumps, valves, and compressors to ensure optimal efficiency and safety. Adept at troubleshooting operational issues, implementing preventive maintenance, and collaborating seamlessly with team members to achieve production targets. Strong commitment to adherence to safety protocols and continuous improvement, contributing to the overall success of plant operations. July 2012 – July 2014(Apprentice Operator)

Detail-oriented and proactive Plant Operator with two years of comprehensive apprenticeship training in ammonia plant operations. Proficient in the operation and maintenance of compressors, pumps, turbines, and refrigeration circuits. Skilled in monitoring equipment performance, troubleshooting issues, and implementing preventive maintenance measures. Dedicated to ensuring the highest standards of safety and efficiency in plant processes. A quick learner with a strong foundation in process operations and a commitment to contributing effectively to industrial success.

Achievements:

“Certificate of acknowledgement” on excellent observation of Process Air Compressor anti-surge valve on 07 February 2018. Anti-surge valve`s was not operating against low signal from positioner. Same was checked upon checking it was found that valve is in sucked positioned it could have damaged the compressor and could have cost the company a handsome amount. Air compressor was saved from being damage. Page 2 of 3

“Safe Employee of the year for three times” for the years 2017, 2020, 2023.

Detected leakage of ammonia line. Pin-hole leakage was observed at ammonia filling line of accumulator of refrigeration circuit. This line was replaced with new one. A disaster was saved.

Leakage was observed from synthesis gas compressor seal oil pump discharge Pi line. It was immediately isolated. An oil fire was saved.

Safe erecting & commissioning of natural gas compressor NUOVO Pig none

Ammonia Converter Basket and Catalyst replacement with CR ASIA (Singapore)

Reduction of Catalyst CLARIANT AmoMax 10RS.

Worked on update of new DCS Yokogawa CENTUM VP (Release 6.1) including SAT and loop tests. JOB: RESPONSIBILITIES

Operate and monitor DCS panels to ensure smooth and efficient plant operations.

Execute field and production activities, adhering to safety protocols and regulatory requirements.

Conduct routine inspections, troubleshoot issues, and implement corrective actions to maintain optimal process conditions.

Collaborate with cross-functional teams to streamline communication and enhance overall operational efficiency.

Lead and mentor junior operators, contributing to a positive team culture and knowledge sharing.

Implement and adhere to safety procedures, ensuring a zero-incident work environment.

Participate in the development and execution of preventive maintenance plans to maximize equipment reliability.

Expertly handled shift log book encompassing comprehensive details of plant condition, areas of concern, work permits & status of housekeeping.

Prepare equipment for maintenance and startup/shutdown.

Participation in reviewing/updating operating procedures

Maintain log sheets, logbooks, checklists, quality assurance audits and logging laboratory results.

Skilled in reading P&IDs and PFDs.

Reporting to shift in charge.

Continuously seek opportunities for process optimization and contribute to continuous improvement initiatives.

Working Areas:

Yokogawa centum 3000 and Yokogawa Centum VP (release 6)

ESD (Emergency Shut Down System): Honeywell TDC 3000

BENTLY NEVADA Vibration Monitoring System (3500): Bentley Nevada vibration monitoring

I have worked as Field operator at FFC, FFC GCF (Gas compression station) Mirpur Mathelo during different turnarounds, Startup/Shutdown.

Nouvo pignone Synthesis gas compressor (27 kg/cm to 260 kg/cm ) Five stages, with steam turbine driven

Borsig Process air compressor (atmospheric pressure to 34 kg/cm ) Five stages, steam turbine driven

GE’s Natural Gas Booster Compressor 18 kg/cm to 40 kg/cm )

Steam/Natural Gas Reforming

Ammonia reactor and refrigeration circuit

Acid Gas Removal/Gas Sweetening

Sulfur removal section

Furnace operation Primary Reformer Furnace288 tubes and 648 burners, Secondary Reformer, Super Heater

(144 tubes and 9 Pilot and Main Burners)

Centrifugal compressors & pumps

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HEAT RECOVERY SECTION: Waste Heat Boiler (Two waste heat boilers with capacity of 210 T/h)

Reciprocating compressors and pumps

Steam Turbines (KR-25, V-20Z, V-25/32)

Ammonia compression and storage section (Spherical storage with 5000 Met capacity)

Ammonia recovery in Columns

Worked on update of new DCS Yokogawa CENTUM VP including SAT and loop tests.

Commissioning and Decommissioning of ammonia storage tanks PROFESSIONAL TRAININGS:

Following trainings from HSE&Q Fauji Fertilizer Company Mirpur Mathelo 1. Permit to Work (PTW): 2018, 2022

2. Lockout and Tag out: 2018, 2021

3. HIRADC (Hazards identification, Risk assessment and determining control) 2015, 2017, 2019, 2021, 2023 4. Hazardous Gas Leakage Emergency Handling 2015, 2017, 2022 5. Job Safety Analysis (JSA) 2018, 2022,2020, 2023 6. EHS (Environment, Health and safety) 2014, 2017, 2019, 2021, 2023 7. Confined Space Entry 2012, 2014, 2017, 2020, 2023 8. Process Hazards Analysis (PHA) 2013, 2015, 2017, 2018, 2022 9. MS Office 2017

10. IOSH (Managing Safely) 2023

11. First Aid and CPR: 2016, 2019

12. Firefighting and rescue: 2014, 2016, 2019

Following trainings from Technical Training Center FFC Mirpur Mathelo 1. Vibration Monitoring: 07 November 2016

2. Centrifugal compressor operation: 20 July 2016

3. Pneumatic Controllers: 09 May 2016

4. Team Work: 19 June, 2014

ACADEMIC DETAILS:

APPRENTICESHIP TRAINING: Two Years apprenticeship training as Field operator at compressor section.

F.Sc (Pre-engineering): 2 years intermediate which is equivalent to Diploma (Score: 76%)

S.S.C: Secondary School Certificate in Science. (Score: 90%) PERSONAL DETAILS:

Date of Birth: 05 June,1993

Passport No: WB9895651

Marital Status: Married

Nationality: Pakistani

Driving license: Pakistan

Key Skills:

DCS

Proficiency

Equipment

operation

and

Troubleshooting

Effective

Communication

Health and Safety

standards compliance

Solution

Oriented

Adaptability Leadership

Team Work

Conflict

Resolution

Self

Motivation

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