AHSAN WAHEED

Address House # ** Walayatabad Colony No. 1, Multan, Pakistan

Phone cell 0092-314-***-****, 0092-345-***-****

Email ad3ppu@r.postjobfree.com

Skype ID: ahsan.b30

Dedicated And Highly Skilled DCS/Production Operator With A Proven Track Record Of 13 Years Experience In The Field Of Ammonia Plant Operation And Coal/Bagasse Based Power Plants. Proficient In All Aspects of Erection, Commissioning, Start-Up and Shutdown Activities

Having 13 years of work experience as DCS/PLANT OPERATOR including Erection Commissioning and Start-up activities. I have gained following skills during my career.

DCS work Experience and process control on yokogawa centum VP, Plant Cruise C300 by Experion Honeywell, and SUPCON ECS 700.

Working experience of MEA and Catacarb based CO2Absorption & Purification unit

Working experience of Centrifugal compressors (Air compressor, Ammonia refrigeration compressor, Ammonia Synthesis Gas compressor & CO2compressor)

Working experience of Furnaces like Natural, Induce and Balance Draft.

Working experience of De-aeration, Boilers, Steam Generation and Steam Distribution.

Working experience of Steam turbines Condensing and Non Condensing.

Working experience of Re-boilers, Separators and Heat Exchangers.

Working experience of Catalyst Reactors, Absorber and Stripper.

Working experience of Centrifugal Pumps, Boiler feed water pumps & Catacarb solution pumps.

Working experience of Vacuum Condenser, Steam ejectors and Condensate recovery system.

Participated Boiler passivation, chemical cleaning, Boiler Hydro and leak test, Steam flushing.

Refractory dry out of primary reformer and transfer line.

Good knowledge about Process Safety Management system and PTW system.

Involved as a team member in “HAZOP” study of Acid Gas Removal Section.

Team member of RCA team for Fire Incident at Ammonia Synthesis Gas compressor PROFILE

NARRATIVE SUMMARY OF EXPERIENCES

Company Discipline Period

Pak-Arab Fertilizer Multan

DCS Panel Operator

Front/Back End

Jun-2020 to Present

Chanar Energy Limited (22 Megawatt

IPP)

DCS Panel Operator Boiler

and BOP

Nov-2018 to Jun-2020

Master Power Private Limited (MPPL)

(22 Megawatt CPP)

DCS Panel Operator Boiler

and BOP

Jun-2018 to Nov-2018

Nishat Chunian Electric Company

Limited (46MW CPP)

DCS Panel Operator Boiler

and BOP

Jan-2017 to Jun-2018

Pak-Arab Fertilizer Multan

Pneumatic Panel

Operator/ Field Operator

Ammonia

Sept-2010 to Jan-2017

SUMMARY OF SKILLS

Team member of Emergency response team of Pak Arab fertilizers.

Effectively handled major emergencies of Ammonia plant like Total Utilities Failure, Synthesis Compressor Tripping, Catacarb Solution pumps failure, Air Compressor Tripping, and Refrigeration Compressor Tripping & Boiler feed water failure.

Pakarab Fertilizer Limited at Ammonia Plant.

I am currently working as Panel Operator (Front End and Back End) at Yokogawa Centum VP R 6.08.

Pakarab Fertilizers Limited Ammonia Plant is based on Kellogg process, steam reforming of the natural gas, the plant commenced production in November 1978. The plant had capacity of 910 MTPD, which was enhanced by 50 MTPD through addition of Purge Gas Recovery Unit in April, 1986. I have Panel/Field operating, monitoring, reporting & controlling experience as well. Worked as a Panel/Field operator on Following Sections,

Desulphurization Section, Steam Reforming Section, Shift Conversion Section, De-aeration and Boiler Feed Water Section, Steam Generation and Steam Distribution Section, Carbon dioxide Removal Section, Methanation Section, Synthesis loop and Synthesis Compressor Section, Refrigeration loop and Refrigeration Compressor Section, Air Compressor and Natural Gas Booster Compressor section. Purge Gas Recovery Unit:

Pre Treatment Section: In this section ammonia gas recover from purges of synthesis loop by Absorption, stripping and Re-boiling by using Kettle Type Re-boiler.

Cold Box Operation: In this section Hydrogen Gas is recovered by the application of Cryogenic Process.

POWER PLANT EXPERIENCE

Worked as Panel Operator (Boiler and BOP) at (SUPCON ECS 700).in Chanar Energy Limited (22MW IPP),

Worked as Panel Operator (Boiler and BOP) at (SUPCON ECS 700) Master Power Private Limited is a 20 MW power plant supplying power to Master Industries

Worked as Panel Operator (Boiler and BOP) at (PlantCruiseC300PKS by Experion Honeywell) in Nishat Chunian Electric Company Ltd(46MW)

MAJOR PROJECTS ANDACHEIVEMENTS

Transformation of Ammonia Plant Control from Analog Pneumatic Control to DCS (Yokogawa Centum VP) and ESD. Involved in Loop testing and Commissioning of DCS

Kellogg Top fired Primary Reformer HARP Assembly and Transfer line replacement

Kellogg Top fired Primary reformer Convection coils replacement and addition of new coils for energy conversation

Transformation of Air Compressor and Synthesis Gas Compressor Control from pneumatic operation to I/H CCC.

Primary Reformer and Secondary Reformer Catalyst Replacement

Desulphurizer / Low Temperature Shift Convertor Catalyst Replacement

Replacement of Catacarb Stripper tower Sieves trays with Packed Bed and Rich Reflux Re-boiler installment.

Commissioning & Operations (Natural Gas Cracking & Carbon dioxide Purification Plant)

Commissioning & Operations of Circulating Fluidized Bed Boilers

Commissioning & Operations of Travelling Grate Bagasse Boilers

I have worked and also currently working as Panel Operator at various industries. My core responsibility includes:

As DCS Panel operator I oversee and ensure safe smooth and efficient operation of plant. Logging of plant parameters in log sheets, events in log book and also prepare daily shift reports.

Make corrective action regarding any operational disturbance, Coordinate with area operators for field adjustments also inform operation engineer of any irregularities

Carries out operational adjustments of a variety of valves and switches controlling fluid/gas flow rates, levels, pressure, temperature, and chemicals.

Facilitate the shutdown and start-up for turnaround, maintenance and inspection purposes with adherence to the Standard Operating Procedures (SOP).

Supervision of shift staff and control of maintenance activities

Provides support during emergencies as per the SOPs and instructions from operational leader.

Ensure staff working in assigned process areas adheres to Permit to Work (PTW) conditions.

Follow up progress and completion of maintenance work.

Proper communication practice during shift handover and during work with team.

Good Mind-set at works with others to apply their own experience to resolve the issue.

Training of New Panel operators and Boardman.

Participated in the development of safe operating procedures. PROFESSIONAL TRAININGS

SCBA Operation.

DCS simulation training.

Process Isolation & Lock Out/Tag Out System

Emergency Fire Fighting.

Works permit procedures.

Vessel Entry Job Trainings.

Ammonia Dry Run.

Job Safety Analysis (JSA)

PSM (Process Safety Management)

EDUCATION

D.A.E – Chemical (2008) (73%)

Punjab board of Technical Education, Lahore, Pakistan

S.S.C –Science (2005) (65%)

Board of Intermediate & Secondary Education, Multan

Date of birth 30 August 1989

Father’s name Malik Abdul Waheed

Religion Islam

Nationality Pakistani

Marital Status Married

N.I.C. Number 36302-1717953-9

Passport # EF-6179532

Core Job Responsibilities

PERSAONAL DATA

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