Design Engineer Wire Harness
Resume:
Sam Billardello
Shelby twp Mi. **317
***.***********@*****.***
Summary:
A Design Engineer with experience in production, testing, assemblies and sub-assemblies of components of motor vehicles in the automotive industry.
Experience in 2-D and 3-D solid models, feature operations, form features and product development.
• 10,000 Hours unigraphics experience
• 15 years experience design and development of mold injected parts
• 10 years wire harness experience
• Mold development with cost effectiveness
• Supporting launch, internal and external customer requirements Education:
Bachelors of Science, Design (Graduated Magna cum Laude) Central Michigan University, Mount Pleasant, MI.
Work Experience:
Am General Auburn Hills, Mi May 2018-July 2018
• Design and develop electrical wireharness for IP on Hummer.
• Design and develop brake lines along rails for Hummer.
• Packaging of vehicle itegrated componrnts
ESI Automotive, Troy, MI November 2016 - February 2018
• Design and develop Battery jumper cable. Utilizing UG wire harness software
• Design and packaging for plastic terminal cover. ESG Automotive, Auburn Hills, MI June 2015 - September 2016
• Design and develop I/P harness UG wire harness software
• Design and develop Body harness
• Design and packaging Aux PDC under hood fuse box and harness General Motors, Warren, MI April 2014 - March 2015 Senior Designer UGNX
• Designed and developed Battery cable for Cadillac Motors
• Developed positive cover for Battery cable for Cadillac Motors
• Tape added to splice location leading to generator
• Continuous improvement of design
• Create and revise work instructions processes and procedures
• Generate cost savings ideas
• Product design experience on CAD systems including Unigraphics v14 thru UGNX 9.0 CKGP-PW-Tooling Department, Sterling Heights, MI October 2012 - March 2014 Design Engineer for Tooling Group UGNX 7.5 & Solid works
• Design and develop Carrier
• Update drawings per math data changes
• Design cuts outs of assembly line for material handlers
• Updated drawings per changes
• Constructed large assemblies for clearance purposes
• Help line workers to adapt to new tooling atmosphere
• Oversee workers properly install Carriers
Chrysler Corporation, Auburn Hills, MI April 2012 - August 2012 Design Engineer - KL Program
• Design and Engineer front and rear door grommets (interior) body
• Utilize team center to Access drawings and math data files
• Develop grommet bracket
• Design and develop grommet cover
• Design and develop speaker electrical wire harness and connectors
• Engineer and package components for wire harnesses including splice locations
• Interact with Design Release Engineer to ensure design is feasible for customer assembly Chrysler Corporation, Auburn Hills, MI June 2011 - December 2011 Design Engineer-KL Program
• Design, develop, release electrical wire harnesses including connectors for Fiat 500 program UGNX 7.5
• Engine wire harness development and bus electrical circuit
• Prepare 3D model for release
• I/P wire harness development including clusters, radio and HVAC
• Door wire harness development including window regulator, door locks and window controls
• Utilized team center to Access drawings and math data files Navistar, Fort Wayne, IN January 2010 - May 2011
Design Engineer UGNX 7.5
• Design Engineer Engine and forward lamp wire harness and connectors for heavy truck
• Update installation drawings
• Review wire harness components and release them
• Utilize teamcenter to Access drawings and math data files
• Train and mentor less experienced Designers and Engineers
• Design and develop forward lamp utilizing solid modeling techniques Machine Tech Design, Mount Clemens, MI January 2008 - December 2008 Instructor Solid works
• Prepare class material
• Taught solid modeling and dimensioning techniques General Filters, Novi, MI February 2005 - December 2007 Injection Mold Product Design Engineer Solid works
• Design and Engineer of home furnace humidifiers and air filters
• Perform material selection tests
• Interact with customers to troubleshoot their systems and resolve identified problems and issues
• Receive special recognition for quality of customer service provided
• Complete designs six months ahead of schedule
• Prototypes design needed little or no modifications
• Designed and devloped upper and lower tool for prototype General Motors, Warren, MI January 1991 - January 2005 Injection Mold Product Designer Unigraphics
• Involved with the design of interior trim mold injection components
• HVAC systems, hose assembly and chassis development
• Designed and routed electrical wire harnesses
• Ensure designs were complete on-schedule and within budget Designs include extracting surfaces and curvature definitions for solid modeling
• Design of sill plates, cowl kick, plates knee bolster, A-pillar, B- pillar and C-pillar, for the GM Impala, GMX357 Coupe, GMX38 Sedan, Saturn Ion and GMT 800
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