Naveen kumar Bhatt

Contact: +91-814*******/635-***-**** / E-Mail: ad3l73@r.postjobfree.com

Seeking senior level assignments as Plant Manager operation / Engineering Head/Project with a leading organization.

Profile Summary

● Nearly 26 years of experience in:

~ Production ~ Project Management ~ Vendor Development~ Safety Management

~ Maintenance ~ Research & Development ~ Quality Management~ Operation Management

● Proficient in designing solutions for organizations.

● A keen planner, strategist and implementer with demonstrated success in end-to-end project management and ensuring

effective management of various resources to meet project specifications

● Significant experience of working with Management Expectation for securing & executing concurrent projects.

Core Competencies / Knowledge Forte

Preparing Effective Plan for Plant Maintenance (Break-down trends, MTTR, MTBF, preventive maintenance status,

preventive maintenance effectiveness, cost trends, energy trends, etc.)

Proposal for engineering drawings, layouts, diagrams, technical specifications, cost estimates for erection & commission

of the plant.

Work Plan for preventive maintenance plan for every machine for efficient operation.

TPM control management.

Cost Budget Management

Production planning & Process Management & execution at all the levels.

Working on Installation and commissioning of the heavy equipment as well as conducting tests & inspections to ensure

operational effectiveness of plant & utilities.

Organizational Experience

Since May’19 with Setco Automotive pvt (lava cast)Ltd. as Senior Manager plant engineering .

we are producing clutch assembly for heavy duty vehicles—TATA/ASHOK LEYLAND/EICHER/MAHENDRA/FORD

MOTOR,SONILIKA,ETC .

Key Result Areas:

● Plant Engineering projects & Operation., Maintenance, new development, spare planning, preventive, predictive maintenance,

● IATF audit function work

● Process improvement, Cost control, and Energy saving.

● Maintaining foundry equipment’s Disa 131 z vertical molding machine, 4 T Capacity dura line try track induction furnace, Disa

cool 3400,,sand plant supplied by Disa,mixer Sam 10, shot blast machine etc. .

● Co -ordination of quality audits,IATF,System audits,safety audits,

● Handle of mgvcl.,environment pollution control board requirements etc

● New projects execution.

● Team building.

● Co ordination with equipment suppliers and new innovation.

● Handle all legal requirements .

Jan’17 – April’19 with Vishal Manufacturing Pvt Limited as Plant Manager

Key Result Areas:

● Providing End to End Technical Solution for Maintenance Operation.

● Preventive action measuring and effective work solution.

● Monitoring & Budgeting for Plant operation

● Setup & Managed Biggest Foundry Vertical Molding Line -DISA Denmark.

● Installation and commissioning of heavy equipment with conducting tests & inspections to ensure operational effectiveness of

plant & utilities. -DISA High pressure molding line

● Knowledge of foundry equipment’s as SINTO FCMXii, Wesman cooler, titan sand plant, Gostal BMD shot blast/patel/nesco,

cooling conveyors etc

Nov’15 – Dec’16 with Crescent foundry limited. as Senior Manager

Key Result Areas:

● Managed continuous shop operation with no downtime:

● Developed and implemented a scheduled preventive maintenance program that reduced breakdowns

● Up to 20% and improved equipment longevity.

● Identified deficiencies between observed processes as per the process described in the Standard Operating Procedure (SOP).

● Line set up with reduced down time, process down time, method study, process study and corrective measure, automation for

reduced men power, technology up-gradation, etc.

● New projects set up for execution, modification, and healthy process flow & system base working structure.

● Technical command over utility equipment’s like DG sets, Cooling towers, Compressor, LPG/LNG station, EOT crane, logistics

vehicles like forklift, hydra crane, etc. Ro plant, Chiller, Pump house, AHU, etc.

● Auditing and maintaining Government safety, pollution, and liasoning work.

● Handled Foundry equipment’s as high-pressure moulding - SINTO FCMXIII, automated sand plant, induction furnace, hoist,

conveyors, elevators, machine shop, VMC machines, DISA shot blast machine, scrap bailing press, etc.

Jul’11-Oct’15 with Bhagwati Auto cast limited, Ahmedabad as senior manager

Key Result Areas:

● Managed plant engineering /utility/of both plants and projects.

● Handled inductotherm steel melting furnace commissioning and new steel melting line from DISA Germany.

● Lead major projects of a complex nature ensuring that Cost, Quality, Schedule and Performance goals are met.

● Subordinate development and succession planning and team development within department and other across customer

departments.

● Direct Supervision of plant Machineries and Services as Special Type Coating Chemical Process Machines, Agitators, Mixers,

Pumps, Screw pumps, Vacuum pumps, Conveyors, belt conveyors, Floor conveyors, etc.

● Knowledge of Preventive Maintenance, Shut down Maintenance, Corrective Maintenance, Predictive Maintenance, etc.

● Equipment conditioning measurements and plant for rectification with Zero break down the concept.

● Documentation of Department activities and Break down ROOT CAUSE Analysis

● Worked on Piping lay out and steel structure layout and fractioning Steam jet ejectors, furnaces, and root, axial flow fans Belt

filters and heat exchangers, coolers conveyors, etc

● Managed Maintenance Planning OF Process Equipment’s, Spare parts planning, New Spares Developments, and Fabrication

etc.

● Conducted Safety Programmed Development Implementation and Training.

● Handled Preventive Maintenance Program Design and Management Including CMMS.

● Expertise in plant Engineering with mechanical, electrical, hydraulics & power systems.

● Project management skills and execution knowledge of engineering projects.

● Technical & administrative leadership for plant engineering.

● Knowledge of ISO TS 16949/ISO 9001.

● Knowledge of M S Projects and Engineering Tools.

● Trouble shooting and maintenance of plant engineering equipment’s.

Feb1997-Jun’11 with J C T LIMITED Vadodara ( THAPER GROUP as MANAGER PLANT ENGINEERING

Key Result Areas:.

● Executed Projects for Installation/commissioning, testing of plant machinery.

● Involved in the execution of a metal part manufacturing project.

● Managing Activities from the conceptualization stage to the execution, involving, finalizing of technical specification,

tendering, procurement, scheduling, progress & men power planning, and liaising with architects, consultants &

contractors, etc.

● Ensuring execution of activities/ projects within time & budgetary parameters.

● Layout designing, commissioning of new Other Manufacturing Lines, etc.

● Overhauling of Machineries and installation till Operation.

● Commissioning of Chemical Process Plants

● Projects as Furnaces, Ovens, Belt Conveyors. Centrifuges, Tanks, Mixers, Vibrating shives, Screw Pumps, Dosing

pumps, Rolling systems, Rotary Units Heat exchangers, cooling tower, water plants, etc.

● Commissioning of New Deflection Yoke Manufacturing Lines Supplied by Thomson Poland.

● Commissioning of ELINO White Annealing Furnaces Japan.

● Commissioning of BEAD glass furnace HITACHI Japan.

● Errectioning and Commissioning of Coating Machine and Exhaust furnace and Special Type Furnace At VEDIOCON

GLASS Anjar.

Feb’95-Mar’97 with Samcor glass limited Ltd, ( A JOINT VENTURE OF CORNING GLASS USA ) as Senior Engineer

Production

Key Result Areas:

● Worked with glass sealing unit plant

● Worked with production planning, rejection control, process control, & Project Assistance in Glass Manufacturing Line

● Errection and commissioning work of glass sealing manufacturing lines – approx. cost –110 crores.

● Maintenance Planning OF Process Equipment’s

● Project management skills and execution knowledge of engineering projects.

● Knowledge of annealing furnace, glass sealing machine vacuumed system, conveying system, preheater etc.

● Dismantling of bulb sealing lines and errection and commissioning work at kota Rajasthan .

● Dismantling of air compressor, annealing lehrs,preheaters, conveyors,neck flaring machines,neck tubing machines, etc

Mar’86-Feb’95 with N B C Bearing limited (Birla’s group), collaborated with N T N JAPAN as Senior Engineer

Key Result Areas:

● Worked in quality assurance, Statical quality control department. .

● Quality control from first station to Assembly, calibration of tool and gauges with Master,process improvements.

● Defects analysis of bearing, preventive and corrective action,

● New sample preparation for O E M till get approval with continuous improvements. Handle customer complaints,

● Project – erecting and commissioning of N T N new model lines.

● CNC machine of NTN/KOYO/HEALD/MICRON/CINCINATHI USA //izumi, japan.

● Research and development, Quality Assurance, Bearing Assembly, customer Support, new customer development. process and

machine capability study conduct.

● In-depth knowledge of Annealing Furnaces, Hydraulics presses, Blackening and D Gas System,

● Quarterly comparison of products with competitors like SKF/TATA/FAG/NTN/NBC

● Auditing of system, process, machine health, etc.

● Selection of bearings as per customer requirements with self-inspection reports.

● Daily monitoring of products dimension variations, quality parameters, selection of bearing noise level, for O E M customers.

● Documentation for I SO /Audit work.

● Keep records for defects traceability

● Study of N T N process audits,control charts.

● Incoming material inspection and testing.

● Inspection of steel balls .cages, packing materials,etc.

● C0 – ordination with operation team.

● Quality circle,small operation/quality groups for quality improvements,

● Full fill of customer requirements .—HEROHONDA/KINETIC ENGINEERING/BAJAJ AUTO/SUZUKI MOTORS/MICO

PUMPS,KIRLOSPAR,ETC . .

● Day to day monitoring of selection of bearing at final stage for OEM specification, find root cause of defective bearing and

discuss with operation,process,quality,team and find solution for continuous improvements .

● Conduct machine capability study,process capability study,machine health study,and monitering .

● Training & educate of team .

● Appreciate and motivate of team with senior management.

● SPC – STATICAL PROCESS CONTROL .

Jul’85-Mar’86 with Eicher Tractor Ltd, as Senior Engineer

Key Result Areas:

● Production Supervision

Certifications / Training

● T P M TRAINING.

● Self-achievement and motivation by Dr DIPANKAR & SOMNATH.

● Problem-solving technique with Zerox solution.

● Process study with NTN experts.

● Hydraulic – Rexroth team

● Lean Management

● KAIZEN Management

● 5S

● TQM

● ISO-9001

● DISA 240 operation and maintenance

Foreign Visits

● Hitachi Corporation for projects- Singapore

● Sony corporation – Malaysia

● Thomson corporation - Poland

● Videocon international - China

● DISA for moulding line - Denmark

Academic Details

B.E in Mechanical Engineering

Diploma in mechanical engineering.

Post-Graduation in management.

Personal Details

Date of Birth: 14-Sep-1965

Address: A – 7 Radha Krishna society, opposite Novino Batteries, Makarpura .

Languages Known: English, Hindi, and Gujarati

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