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Control Systems Senior Instrument

Location:
Karachi, Sindh, Pakistan
Posted:
February 12, 2024

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Resume:

R-*** Rays View Apartment Gulshan Iqbal Block *, Karachi Pakistan

Cell: 923*********(Whatsapp) / +923********* / +923*********(Whatsapp)

E-mail: ad3kdv@r.postjobfree.com

Syed Majid Hasan

Last highlights:

Professional Experience

Extra-Curricular

Qualifications Academic & Professional

Total years of experience: 20 Years; Oil and Gas Experience is: 10Years

Maintenance (PM/CM) / Construction, Installation, Commissioning, Shutdown / Turnaround Experience in Oil and Gas, Refinery, Power, BMR, Revamp, EPF and Project Management.

Successfully commissioned the oil & gas plant As Senior Instrument Technician.

Extensively involved in the upgrading project of five; Solar Turbine; As Senior Instrument Technician. Team member of two early preventive maintenance of Ruston gas turbine.

As Senior Supervisor established a site for Inspection, Refurbishment, maintenance, Calibration, and Job execution for the construction of a 115k BPD refinery.

Project Management for Installation of Lube Oil Revamp Refining Project, National Refinery Limited; as Supervisor Instrument.

Superiority of Modern Services United L.L.C. (SOMS) Oman.

Plant and Project: OQ8 - Duqm Refinery & Petrochemical Complex. Oman since 05 July 2022

OQ8 is a Joint Venture (JV) between OQ Group and Kuwait Petroleum International (KPI).

As a SENIOR INSTRUMENT TECHNICIAN. Following, the System Completion activities during the project phase, in CDU, VDU, DCU, KTU, HCU, DHT, N2 Compressor, Furnace, and Steam Turbine Generator (STG) area. (Endorse B, C, E-check sheets, and systems walk-downs, punch verification and close-out, start-up). Extensively involved in the installation, commissioning, start-up, and preventive/corrective maintenance of Field instruments, control valves & equipment. To include Mechanical completion walk-downs, punch list creation and categorization, loop-checking, and cause and effect testing. Under the direction of the Supervisor, receiving Work Orders, Preventive Maintenance Routines, Safety Permits, and appropriate engineering drawings and carrying out assignments. As well as carries out in a safe manner, field troubleshooting, calibration, and replacement of Instrument devices. Also Maintaining are all electrical & Instrument and Control Systems at a high degree of operational availability. Assists all team members, TRD, Samsung, and Petrofac persons in pre-commissioning, commissioning, and start-up activities.

Power Engineering Concern from 01 Jan 2018 to 20 Jun 2022

Working with, Power Engineering Concern in Oil & Gas and Power Industry of Pakistan. As “Senior Field Instrument Technician” for maintenance and Shutdown Turnaround jobs. Removing, reinstalling, calibration of plant equipment, modification of existing plant such as equipment, termination loop testing activity for startup. During manpower supply follow the Permit to Work Procedure. Skilled to read Engineering Drawings, Loop Diagrams, P&ID Drawings, Logic diagrams & Hook-up drawings.

CC Energy Development Oman from 08 Dec 2012 to 10 July 2016 (28/28 Rotational Jobs)

I have joined this organization as a SENIOR INSTRUMENT TECHNICIAN in the commissioning to plant maintenance phase, look forward and execution of PM jobs for production separators, Tank gauging systems, heater treater H2S unit shipping pumps, TVP analyzers, auto grebe samplers, BVS station. Also preparing planning of PM jobs for plant maintenance. Working with FOX India, Siemens S7 control and automation system. Designed and documentation for workshop setup including Electrical, mechanical, and Instrumentation departments. Tools, equipment arrangement, working & calibration benches preparation. Designed and developed a database for equipment spare parts and maintenance schedules as plant requirements. Extensively involved in plant Upgrading, Modification, Commissioning, Startup assistance, Shutdown Planning Scheduling, Material, Spare, Manpower Arrangement, and New EPF Construction or Expansion. During and after shutdown Crude storage tank and Heater Treater Confined space Inspection.

Special Technical Services L.L.C.OMAN from 14 Apr 2011 to 02 Dec 2012 (90/30 Rotational Jobs)

Plant Maintenance job in PDO YIBAL OMAN. Working as SENIOR INSTRUMENT TECHNICIAN with Special Technical Services L.L.C. Strictly follow Permit to work systems (PTW PERMIT HOLDER), Startup Assistant & Maintenance of Rotating Equipment such as Turbine, Compressor, Pumps, and Process related Equipment. Working in CCR and Field, well familiar and using PLC, DCS, PEFS, FLD, ILD such as Instrument Layouts, Instrument Hookups, Instrument JB / Marshalling / IO Termination Panel Wiring drawings, Logic Narrative, Logic Diagrams, Cause & Effect Matrix, Complex Control loops. Working on Fire & Gas System., Honeywell TDC 3000(FSC), Delta V Foundation Field, Vibration monitoring system 3500 & 3300.

In my performance, I get a chance to Standalone handling the upgrading project of five Solar Turbine Fuel Gas Seal Oil Fire, and Gas Systems with Emerson Delta V DCS Control System, Inspection Functional Testing as Client, and Commissioning Startup assistant.

SAFETY AWARENESS:

Handsome SAFETY Training (HSE and PTW system) against personal safety as well as plant safety. Safe working Procedure (According to work permits). Having Firefighting training, Special training on safety topics like H2S, Housekeeping, Firefighting, Use of Personal Protective Equipment (PPEs), Acid handling, Confined spaces, Emergencies handling, Noise pollution and First Aid etc.

KESC THERMAL POWER STATION. from 01 Jan 2010 to 13 Apr 2011

SHUTDOWN JOB FOR TURBINE #2, #3, #4, AND #5.

Worked as an INSTRUMENT TECHNICIAN With Power Engineering Concern

Control Systems: ABB Pro Control 30 & V Five.

Control Valve Calibration, and servicing activity during Yearly Overhauling of Turbine. Preventive and corrective maintenance of Instrumentation, Four Wire Pressure Transmitter, Flow Transmitter, and Typical Power Plant Temperature Loop Testing and Calibration. DCS and V Five Loop testing. Shut dawn Maintenance Call out and Startup Emergency Call out Duty.

DESCON ENGINEERING LTD. from 21 July 2008 to 31 Dec 2009

PROJECT: REFURBISHMENT 115K BPD REFINERY

CLIENT: BOSICOR PAKISTAN. (Byco: http://www.byco.com.pk/)

Contractor: DESCON ENGINEERING

As a SENIOR SUPERVISOR INSTRUMENT

Inspection, Refurbishment, Calibration, and Job execution for the construction of 115k BPD refinery.

Inspection of instruments and equipment that are removed from Gulf Refinery, Melbourne, U.K

It’s an honor to have played a key role in establishing the site facility and workshop set up for the construction of Pakistan’s Biggest oil refinery under the supervision of a senior manager. Activities are repair, servicing, calibration, machining, overhauling, welding, and hydro-testing of control valves, PSVs, and pneumatic/electro-pneumatic control panels. Manpower management and monitoring for the best output of the site facility. Designs develop the standard operation procedure and handle all job-related activities. Dealing with vendors, suppliers, and sub-contractors.

MOODY INTERNATIONAL from18 Oct 2007 to 3 Dec 2007

PROJECT: REHMAT-3 TI-IN PROJECT

CLIENT: PETRONAS CARIGALI PAKISTAN.

Contractor: PCL (Pipe Link Construction)

As an E&I INSPECTOR

Inspection Monitoring and Job execution for the construction of the Gas wellhead TI-IN Project in which the Installation of Intech RTU panel, Alderley Wellhead Control Panels (WHCPs), Rosecrrogien Methanol injector, corrosion inhibitor, Gas scrubber, Diesel Generator, BP Solar panel. PSVs, Control Valve, Pressure Flow and Temperatures Inspection, Hydro testing, Calibration, Installation, Electrical/Instrument Cable Laying, Termination, Hook-up, Field Calibration and Loop Checking.

Cable Tray, Instrument Support, Mechanical Support Fabrication and Installation. Using P&ID and Isometric for Instrument Marking. Measurement of cable, Cable Route Cable Tray also Tubing Measurement for Invoicing Verification.

FAUJI FERTILIZER BINQASIM LTD from Feb 2007 to May 2007

PROJECT: BALANCING MODIFICATION REVAMPING

As an INSTRUMENT TECHNICIAN Modification Revamping and Construction of Benfield + LP boiler Hydrogen Recovery Unit + SYN Gas Chiller, Air Blower with Modicon PLC and Infi 90 DCS. CCR to Field Installation Termination Loop Testing and Functional Testing.

DESCON ENGINEERING QATAR L.L.C. from Aug 2006 to Feb 2007

PROJECT: QATAR GAS3&4 ONSHORE PROJECT

CLIENT: CTJV (CHIYODA-TECHNIP-JV/QGX)

Contractor: Descon

As an INSTRUMENT TECHNICIAN

Construction & Installation for EARLY PRODUCTION FACILITY.

Installation of Substation Cable Laying, Manpower & Job Monitoring. Loop Checking, Hock up, and Field Calibration.

SYSTAMATIC ENGINEERING SERVICES. from Apr 2006 to May 2006

PROJECT: Makori I

CLIENT: MOL PAKISTAN OIL AND GAS B.V.

Contractor: PCL (Pipe Link Construction)

As a SUPERVISOR INSTRUMENT With SES.

Construction & Installation For EARLY PRODUCTION FACILITY, Installation of Separator, Heat Exchanger, Degasser, Scrubber, Glycol Regeneration Package, HP/LP Flare System and Gas Dehydration System. Cable Laying termination and loop testing. Generator & Lighting System Cabling, CCR Termination, PSVs, Control Valve, Pressure Flow and Temperatures TX Calibration, Hydro testing, Installation, Termination, Hook-up, Field Calibration and Loop Checking.

NATIONAL REFINERY LTD. from 10 Jan 2005 to 28 Dec 2005

PROJECT: Lube II Revamp

Contractor: ENAR Petrotech Services (Private) Limited

As a SUPERVISOR INSTRUMENT With ENAR Petrotech Services (Private) Limited.

Project Management For Installation Of Lube Oil Revamp Refining Project, National Refinery Limited. In This Project, Our Scope Is to Installation of Sub Station Dilchill Crystallizer, Dehydrator, Rotary Vacuum Dewaxing Filter & Field / Control Room Instrumentation, Calibration, Hookup, Installation, Termination Loop testing & Commissioning. Calibration and Hydro-testing of Control Valves with DVC Positioner. Calibration and Functional Testing of Level Switch Pressure Switch, Level-Troll, PT, FT, and TT. Cable Tray, Instrument Support, Mechanical Support Fabrication and Installation. Using P&ID and Isometric for Instrument Marking. Measurement of cable, Cable Route Cable Tray also Tubing Measurements.

GAMALUX OLEOCHEMICALS (PVT) LTD. from 14 Apr 2003 to 12 Sep 2003

As an INSTRUMENT SUPERVISOR in Gamalux Oleochemical, Fatty Acid Plant on Bin Qasim.

During the construction of this plant, I Managed and supervised all project activities such as cable laying for the Motor Control Center Plant Area and Plant Instrumentation Control & Automation Devices. Calibration Installation of PI, DPT, TT, LT, Flow meter, and solenoid. Hookup Termination Loop testing of Controller and its loop. Installation & Commissioning of Boiler with Descon.

Cable Tray, Instrument Support, Mechanical Support Fabrication and Installation. Using P&ID and Isometric for Instrument Marking. Measurement of cable, Cable Route Cable Tray also Tubing Measurements.

FFC. JORDAN FERTILIZER COMPANY LTD. from 02 Dec 2002 to 28 Feb 2003

Worked as an INSTRUMENT TECHNICIAN In Fauji Fertilizer Company Jordan. Bin Qasim. I have joined the DESULPHARIZATION PROJECT on a contract basis. (www.ffc.com.pk/)

Control Systems:

ABB Distributed Control Systems (DCS).

HIMA Programmable Logic Control System (PLC).

ITT Furnace Control System.

In this Construction project, I was involved in the Mechanical Fabrication of instrument stand and their shades. Fabrication and installation of cable tray. Monitor and manage the excavation works for cable laying. Termination, Loop Checking, Hook up, and Field Calibration. Regulator seating and Proximity Adjustment of ESD Valves.

KUWAIT OIL COMPANY KOC Kuwait from 24 Aug 1999 to 05 Jan 2002

Working as an INSTRUMENT TECHNICIAN. With Almeer Tech. Services. (ATSCO) For Maintenance Contract in Kuwait. http://www.almeer.com.kw/

Control Systems:

Honeywell TDC 3000.

ABB Advant Controller 400 Series.

Electronic gas Engine Control, Cooper-Bessemer.

Job Description & Responsibilities:

During this job, I was engaged in the following jobs.

Workshop Experience: Calibration of pneumatic and electronic process control instruments. Cleaning, Servicing assembling, and overhauling Pressure Testing of Control valve Actuators such as Glob Valve, Ball Valve, and Butterfly Valves. Calibration of PT, FT, TT, and LT. Servicing of ESD Valve. Troubleshooting and repairing of microprocessor-based control or logic PCBs.

Field Experience: Maintenance of Wellhead instruments prepared the wellhead for Rig & after that reinstallation of SCADA instruments and equipment. Commissioning of seawater injection wellhead instruments.

Process & Plant Experience: I have worked on different sub-divisions of oil gathering centers, like gas condensate recovery (gas compressor) crude dispatch pumps (turbine-driven), crude/gas separators,s and oil heaters. Also, work on the Ruston gas turbine of the Booster station.

Prepares schematics, drawings, sketches, and reports to reflect changes or alterations. Perform all scheduled preventative maintenance as required by the plant computer maintenance management system (CMMS / MMMS).

NATIONAL INSTITUTE OF ELECTRONICS (NIE). 1995 TO 1999

Worked as SR. TECHNICIAN

Projects:

Artillery Computer System Lab (ACS)

Electronic Instrument Lab (EIL/EIPC)

Job Description & Responsibilities:

ACS LAB: (3 YEARS)

Worked with ACS (hardware division). Bulk production of Battery computer, and Switch Mode Power Supply. Schematic & PCB designing using PCAD for all types of Single & Double-sided PCBs.

EIL / EIPC LAB: (1 YEARS)

Established the lab for EIL & EIPC. For practical applications using modern equipment and associated peripherals. Functional testing, Hardware & Software installation of Digital Signal Processing (DSP320c 2x, 320c 5x) kit. PIC Emulator (16 c 71, 16 c 84), PIC Simulator and RICE 17A Emulator.

Functional and hardware testing of PLC Mitsubishi Melsec (FXO), IDEC IZUMI (Micro-1), RS 232/RS 422 Converter, and Fluke Scope Meter (105B, 99B). Responsibilities include conducting laboratory sessions with the practical application of technology, ensuring the lab equipment is serviceable and set up as required, conducting lab assessments, assisting with marking and effecting simple repairs, and maintaining equipment.

BALOCHISTAN GLASS LTD. from 1993 TO 1995

Served as JUNIOR SHIFT ENGINEER (Electronics) in Balochistan Glass Ltd. at hub Chowki, Baluchistan.

Control System:

Honeywell Process Control Systems.

Eurotherm Working End burner Control Systems.

Ladla Drew Oxygen monitoring systems.

Job Description & Responsibilities:

Erection maintenance worked on the EMHART ETS (Electronic Timing System) machine. Also repairing its Microprocessor control card. Worked on 120-ton furnace Temperature, Level & Flow control systems.

Installation and maintenance worked on optical fiber, multi-channel recorders, and electronic controllers.

A.C. & D.C. drives for speed control of variable speed motors. Starters for startup of heavy induction motors. Worked on Compressor along with all of its control & protection systems. Electrical Booster electrode temperature and current control system.

ANJUMAN FAROOGH-E-ILMO-ADAB.

Darakhshan society malir Karachi, Malir Kala Board Karachi. Participated in Hard & Software Projects. On 9th Nov. 1992.

COMSATS (COMMISSION ON SCIENCE & TECHNOLOGY FOR

SUSTAINABLE DEVELOPMENT IN THE SOUTH)

Participated in the international workshop on Laser and its industrial

Application. Held on 16th Sep. 1995. At Holiday Inn Islamabad.

Internet, Rock Climbing & Tracking

On Job Training as “Trainee (Electronics)” in the electrical department of Baluchistan Glass Ltd. 19-05-1993 to 24-05-1994

Intermediate of Science FSc Pre-Engineering (Twelve Years Study) in 1991. Major Subjects Math, Physics, and Chemistry. Govt. Degree Science College Malir.

One year Diploma in Industrial Electronics, from Sindh Board of Technical Education, Karachi in 1993. Petroman Training Institute division of PERAC, Karachi.

Specialized Engineering Program in Electronic Instrumentation Maintenance. Held in Petroman Training Institute, from 23 Oct- 29 Jan 1995.

Short Course on Computer Hardware Maintenance from National Institute of Electronics, Islamabad in 1996.

English Language course from National Institute of Modern Languages, Islamabad from 19 Jan – 22 May 1997.

Short Course on Programmable Logic Controllers (PLCs, S5-S7) From Usaman Institute of Technology, Hamdard University. On 14 June – 04 Aug 2002.

Advanced Certificate in “Computer Control & Automation with Micro Controller 8051” from Usaman Institute of Technology, Hamdard University. On 14 Apr – 30 jun2003.

Short Course on Primavera Project Planner P3 from the Institute of Computer Science & Engineering. From 11th Mar-20th May 2005.

Short Course on AUTOCAD 2D/3D from Institute of Computer Technology, in 2006.

P. L. C Programming Languages in LADDER Diagrams.

Computerized Maintenance Management System (CMMS/MMMS).

Windows & MS Office.

PCAD (Schematic & PCB designing).

Syed Majid Hasan

ad3kdv@r.postjobfree.com

https://pk.linkedin.com/in/majid-hasan-24a58518

Mobile Number Oman +968-******** / +968-********

Mobile Number Pakistan +92-336*******



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