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KHALED ELSHERBENY

Khaled Abd ElAziz El Sayed El Sherbeny

ad3h6v@r.postjobfree.com

+2-011********

+2-012********

Professional Summary

Reliable Maintenance Head with +10 years of proven track record that can manage the functions and activities of comprehensive service maintenance. Very good at identifying all maintenance to emergencies and has the ability to balance the needs of staff with the departments and operational expectations. A very talented communicator who displays good judgment, integrity, ingenuity, and professionalism of the staff. His background provides for management of all skill maintenance. In addition to his technical skills, it has a long history of consistent decisions. Its core competencies include Solution mechanical problems, analysis of maintenance, which eliminates downtime and reduced maintenance costs. Seeking to join a reputable company that is looking for people dedicated to supporting existing equipment. Education

− Master of Engineering (Mechanical Engineering) May-2018

− General grade/GPA: “B+”/3.363

− University: Faculty of Engineering, Alexandria University, Egypt.

− Relevant Coursework:

-Thermal design for air conditioning and Refrigeration -Digital control

-Heat and mass transfer -Analysis and design of Heat exchangers

-Combustion Diagnoses and measurements -Humidification and Drying

-Advanced Power Station -Gas Turbines

-Application of numerical methods to transport phenomena -Measurements in fluid mechanics

− Scientific Thesis: Performance and Characteristics of Evaporative Cooling Techniques

− Under Auspices: Prof .Dr Abd Elhamid Attia

− Bachelor of Engineering (Power Mechanical Department) Jun-2011

− General grade: “Very Good”

− University: Faculty of Engineering, Alexandria University, Egypt.

− Graduation Project: Optimization of Offshore Plant in The North A/Q PETROLEUM Field By Enhancing The Production.

− Project grade: “Excellent”

− Under Auspices :(Prof.Dr. Hassan warda)& (Eng. Muhammad habashi).

Supervised by: A/Q PETROLEUM (Edison Italy) company. "WEPCO Previously"

Duties: Designing offshore plant facilities like Separators, Oil Coalescer, Flare System and process piping.

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Professional Experience

• Coveris – Flexible Packaging (Formerly Kobusch). Jan-2021 – Present

Location: Egypt, Alexandria.

Position: Maintenance Section Head - Deputy Engineering Manager. Key Responsiablities:

− Preparing monthly report that lists section’s KPIs and achievements and work orders done, review it with engineering manager and plant director and check status of pending activities according to annual action plans and business goals.

− Execute maintenance department budget for staffing, spare parts, consumables, and major equipment overhauling with annual cost saving target.

− Initiating preventive maintenance program for production equipment ensuring an efficient operation with best performance and high level of quality.

− Managed maintenance program of utilities equipment such as air compressors, chillers, Oil heaters and air conditioning AHUs.

− Develop control procedures for maintenance department such as repair requests, PM Pd.M. Schedule, SOP, and machinery life cards.

− Stock set ups with Maintenance engineers detailed spare parts stock for plant production equipment and utilities equipment includes supervising the preparation of purchase requisitions and approves within delegated authorities as well as the inspection and acceptance of new materials or spare parts.

− Oversees major projects and new equipment constructions and installations activities, review and evaluate use of existing materials as well as new proposals and raises recommendations to subordinates to ensure no material shortage at any point of time and that delivered materials are in accordance with company bidder list and specifications.

− Managed annual plant shut down by communicating with production managers to coordinate and arrange for major overhauling, service activities.

− Review daily operation meeting discussing daily maintenance issues Via visually Management System DMS with departments actions register.

− Implement Culture Transformation to lean management through PM, DEC, 5S, and DMS Pillars.

− Review bids submitted by Contractors, also reviews invoices and endorses for further payment processing.

Key Achievements:

− Successfully leading the installation and commission of new machinery with full utilities, meeting the project timeline and project budget which achieved 20 % increase in production.

− Implemented a predictive maintenance program by condition monitoring techniques reducing unplanned downtimes by 15 % and extending life span of critical machinery.

− Localizing most of mechanical foreign spare parts to reduce consumables budget by 20 %.

• Alexandria Sugar Company (Savola Group).

June-2013 – December 2020

Location: Egypt, Alexandria.

Position: Senior Mechanical Engineer-Shift Manger. July 2018-December 2020 Position: Mechanical Shift Engineer. June 2013-June 2018 Page 3 of 4

Key Responsibilities:

− Planning and undertaking scheduled maintenance for rotating equipment generally, having specialty maintenance skills such as continuous /batch sugar centrifugal, molasses gear pumps, massecuite Rota pumps, liquid ring vacuum pump, wet pulp presses and Pelletizing presses .

− Responsible for maintaining and increasing repair job quality, Repair and maintenance and preventive inspection activities with high quality of service toward production team. Following up maintenance breakdown daily, PM plan based on machine documentation and personal experience, involving periodicals replacement of spare parts routinely and periodically checkup during sugar operation season.

− Ensure the safety of technicians on shift through applying and maintaining the company’s EHS rules. Job safety reports are prioritized and completed in a timely manner in addition to making sure that the team follows the safety lock-out and isolation procedures.

− Motivate the team and establish a program to ensure consistent cleaning of equipment and facilities in accordance with housekeeping standards and supporting key initiatives like 5 S.

− Ensure the achievements of Operational equipment Efficiency targets and minimize the time needed to maintain equipment service. Support the engineering team in ensuring a high standard of equipment availability.

− Lead the maintenance cost reduction program in addition to reducing consumables usage, ensuring that they are in line with budget, also generate and implement process or projects for cost reduction, local supplier development and design improvements to accelerate cost reduction programs.

− Follow standard operating protocol for reporting and using the system implemented in the maintenance department, spare part consumption by Working inventory of spare parts and issue all required planed purchasing requisitions for mechanical equipment using ORACLE system.

Attended many courses and seminars as follows:

− Welding Inspection by NDT Method by Egyptian Welding Academy Institute –Egypt Mar-2011 Level of Qualification: Two

• Liquid penetrate Testing(PT)

• Magnetic Particle Testing(MT)

− Machinery vibration analysis Diplomat by Society of Petroleum Engineers - Egypt. Feb-2013

• Level I, II and III

• Machine Balancing

• Shaft Alignment

− Awareness for ISO 14001 & OHSAS 18001 by Consultation Training Center - Egypt Dec-2016

− Gearboxes and Coupling Selection by Elecon Engineering Co. – India. Nov-2017

− Time Management “Time Is Habit by Logic Trainings Center – Egypt. Dec-2018

− Lean Sig Sigma – Green Belt by Engineering Syndicate Dec-2020

− Maintenance & Reliability Professional Pillars (CMRP) – Self Learning June -2023 TECHNICAL EXPERTISE

• Programs:

− Auto CAD “2D,3D”.

− SOLIDWORKS

Expert

V. Good

− M.S. Office, Power Point

− Excel, Word, Access.

Expert

Expert

PROFESSIONAL TRAINING

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• Skills:

− Presentations.

− Reports Writing.

Excellent

V. Good

− Multi Jobs Handling. V. Good

• Language:

− German.

• Reading.

• Talking.

• Writing.

Good

Basic

Basic

− English.

• Reading.

• Talking.

• Writing.

Excellent

Fluent

Excellent

TECHNICAL SKILLS

− Maintenance Goals Reports preparation

− Analytical Skills.

− Maintenance department Budgeting.

− Project Management.

− Team Building- Team assessment.

− Have good experience in machining and welding.

− Have a good experience in Splicing of rubber belt conveyor.

− Full knowledge about ASME and API codes, Good Reader for Rexroth industrial books, Festo hydraulic and pneumatic circuits and mechanical engineering hand book Frank Kreith.

PERSONAL DETAILS

Date of Birth: 25 Sep 1989

Nationality: Egypt

Passport No: A32180594

Marital Status: Married

Driving License Issued From: Egypt

Languages: Arabic, English and German (Basic)

Mobile (Work): +2-012********

REFERENCES

Eng. Said Anwar (Mob: +2-010********)

Senior Supply Chain Director – Alexandria sugar company (Savola).

Eng. Ahmed Abdallah (Mob: +2-010********)

Mechanical Department Manger - Alexandria sugar company (Savola).

Eng. Mohamed Abdelkawi (Mob: +2-010********)

Operation Director - Coveris.

Prof. Dr Abdelhamid Attia (Mob: +2-012********)

Head of Mechanical Department – Faculty of Engineering - Alexandria University. https://eg.linkedin.com/in/khaled-elsherbeny-61b01b62

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