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Quality Assurance Level Ii

Location:
Dammam, Eastern, Saudi Arabia
Salary:
Basic 13k Sr with family status
Posted:
February 01, 2024

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Resume:

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Zuhaib Uddin Jokhio

SAP#******** Aramco Approved -QM-03 GM, QM-04 NDT, QM-06 Fab: Piping, QM-12 Non Crit: Coating. Mailing: Flat no.37 Block B 6 Johar Square Gulistan E Johar Karachi – Pakistan Email: ad3adk@r.postjobfree.com

Contact no: +92-331-*******(Whatsapp)

+966********* (KSA)

Skype: engzuhaib

Objective

To work as an enthusiastic and organize employee in an organization where I can utilize my engineering and analytical skills to contribute to organization goals and objectives by confronting real-time challenges and through continued development of professional skills.

Trainings

Level-II Radiography Testing Inspection (ASNT-TC-1A). Level-II Dye Penetrant Testing (ASNT-TC-1A).

Level-II Magnetic Particle Inspection (ASNT-TC-1A). Level-II Ultrasonic Testing (ASNT-TC-1A).

Level-II Leak Testing (Mass Spectrometer technique) (ASNT-TC-1A). Permit Receiver (Certificate#PR-055*-*****-**/04/21-09) (URS United registrar systems). IMS Internal Auditor Course (ISO 9001:2008, ISO 14001, OHSAS 18001:2007) Visual Examiner (Descon Engineering)

Time Management (Descon Engineering)

SPECTROTEST TXC01 Optical Emission training (Laboratory Advanced Services KSA) SPECTRO XSORT TXC01 Optical Emission training (Laboratory Advanced Services KSA) Codes & Standard Awareness

• ASME Sec IX (Welding, Brazing & Fusion Qualification)

• ASME Sec VIII Div.-I (Rules for Construction of Pressure Vessel)

• ASME Sec VIII Div.-II (Alternative Rules for Construction of Pressure Vessel)

• ASME Sec II-A & C

• ASME Sec V (Non-Destructive Examination)

• ASME B16.5 (Pipe Flange & Flanged Fittings NPS 1/2 through 24 Metric/Inch Standard)

• ASME B16.9 (Factory Made Wrought Butt-welding Fitting)

• ASME B16.47 (Large Diameter Steel Flanges NPS 26~ NPS60 Metric/Inch Standard)

• ASME B31.3 (Process Piping)

• ASME B31.1 (Power Piping)

• TEMA (tubular Exchanger Manufacturers Association)

• API Standards (API 510, 650, 653 etc.)

• ARAMCO STANDARS (SAMMS, SAES & SAEP etc.)

• ISO 9001 2015 (International Organization standard) Memberships

• Certified Engineer from Pakistan Engineering Council (PEC), registration no METAL/2409

• Certified Engineer from Saudi Engineering Council (SEC), registration no 171029.

• CSWIP 3.1 Level-II Welding Inspection (Certificate# 313971/2)

(Expire 24th August 2027).

Expertise

14 Years’ Experience in:

QA/QC Experience of

Stage Inspection & testing

of below items:

Pressure Vessel,

Reactors, Skids, Knockout

Drums,

Heat Exchangers,

Scrapper Trapper,

Tubular Windmill Tower,

Water/Oil

storage Tank,

Steel Structure,

Oil/Gas Water Pipeline,

LPG Station inspection,

Ship to Shore crane,

Crude handling Bowser at

GVR Standard.

Inspections of Vehicles,

Witnessing the NDT

(VT, RT, PT, UT, MT, UFD,

Heat Treatment

verification, Hardness

Testing, Hydro-testing,

Vacuum box testing, Soap

testing, PMI Verification,

Helium leak test

inspection & MFL).

RT Film Interpretation

Review QA/QC

documents (Stage

inspection, QIP/ ITP,

Procedures, NDT record,

WPS, PQR & WQT).

Knowledge of ISO 9001

QMS, Team Player,

Communication Skills,

Time Management,

Computer Skill,

Training Skills.

Education

Dawood College of Engineering & Technology Karachi – Pakistan BE Metallurgy and Materials Science Engineering

Profile Summary

My area includes mechanical construction, fabrication and erection activities, asset integrity and reliability studies, defect assessment, root cause failure analysis, non and destructive testing, hardness testing, visual inspection, welding inspection and corrosion and erosion issues. Experience gained with owner operating companies overseeing contractors, subcontractors and suppliers in project offices as well as site locations across the Pakistan & Saudi Arabia. Work is with high integrity and complies with corporate guidelines on business ethics. conversant with different client specifications UEPL, Aramco, API, ASME, TEMA & ISO standards.

I am also familiar with Construction and inspection of pressure vessels, Tanks, Tubular windmill tower, Heat exchanger, Skids, Scrapper Trappers, oil & gas Pipelines, Process Piping, Power Piping (Test packages for hydro test of piping assembly), Pipe valves, flanges, fitting, and Heavy Steel Structural. Project specific QC Procedures like method Stage inspection, Repair procedures, statement for welding, NDT procedures. Having excellent computer skills and conversant with MS Office (Power Point, Excel, Access, Outlook, Word). Moreover, I have excellent communication skills and technical Inspection report writing. Use my initiative and leaderships skills to build strong working relationships with colleagues, clients and contractors. With this, I have good team spirit, team player and good ability to adopt to multicultural environments. Personal Information

Date of Birth 23rd June

1985

Marital status Married

Nationality Pakistani

NIC #43203-1935344-5

Passport #AU8343442

Passport Expiry Date

27 Nov 2032

2

Professional Experience

GIS Inspector (Saudi Aramco Mechanical Vendor inspection Department) Applus Velosi Saudi Arabia (Dammam)

13th March 2022 to till date.

Job Responsibilities:

• Assigned as GIS (Aramco) inspector to carry out inspection activities on critical packages, in accordance with the approved Inspection and Test Plan or Quality Control Plan to ensure product Quality in a timely manner. To conduct all Inspection based on approved documents as per the updated latest SDRL issued by the document control.

• Conduct quality audit and/or surveillance as required to assess the compliance of the supplier to the approved procedures and to verify effectiveness of Supplier Quality System.

• Attend Pre-Inspection Meetings, Kick-off meeting, Pre-production meetings etc., as required.

• To verify and ensure all Inspection results documented and if any non-conformance exist documentation shall be raised to establish corrective action and close out.

• Monitor the document requirements of the project from the beginning to as it progresses to the final data dossier in accordance with the approved Manufacturers Data Record or Quality dossier index. Stamp and sign all documents/test reports/certificates reviewed, inspections witnessed. Provide support and training to Quality Inspector (Source Inspection)

• Perform inspection activities at site, shop floor as per client instruction plan. Inspection of all types of materials with respect to its standard.

• Review the QC documents and approval prior to each stage of inspection. Review welding procedure specification, procedure qualification record and carries out qualification tests for welders and welding operators.

• Review the inspection test plan, the quality plan, the engineering & fabrication drawing.

• Review all the Non-destructive testing procedures and attend each stage of witness inspection. Perform inspection of Piping, and pipelines as per approved drawing.

• Performing Painting Inspection with respect to the approved client specification and standards. Witnessing the test required as per the project requirements.

• Witness of Mechanical and chemical test at Laboratories.

• Review the Post Weld Heat Treatment procedure and verify the PWHT chart after testing.

• Witness all types of leak testing like Hydrostatic & Pneumatic testing.

• Review all the inspection reports at the end of each test.

• After completion of job reviewing the final documentation package prior to dispatching the item.

• Witness the NDE at each stage of fabrication.

QA Auditor Mechanical at UEPL KK Facility

INSPECTEST (Pvt) LIMITED

March.14th 2021 to 15th September 2021

Job Responsibilities:

• Main responsibilities are to coordinate with client, consultant & contractors for smooth execution of projects.

• Monitor & follow up the timely close out of non-conformities & site observations related to various Project activities.

• Attend meetings with client, consultant & contractor to solve the problems regarding quality & safety concerns at yards / sites.

• To observe & monitor the implementation of inspection & test plan.

• Submission of daily inspection reports after verifying actual results & documents for concern department, Liaison with concerned officers of clients & other contractors.

• Study contract and specification for developing / assisting QIP’s for project to meet customer’s expectation / requirements comprehensively.

• Maintain QA&QC feedback record to evaluate the project performance.

• Ensure that all relevant codes and /or specifications are applied at project and only current documents are in use, in accordance with Master Lists of documents. 3

• Take responsibilities to develop written and draft the WPS/PQR (For Mechanical discipline)

• Witness the Mechanical testing for the approval of WPS and PQR at various third-party Labs.

• Oversee ongoing inspections at site.

• Liaison with other departments for smooth inspection activities at site.

• Aid Sub Co / Procurement for technical evaluation of Subcontractors/suppliers as per laid down policies/instructions in the light of assigned responsibilities.

• Ensure that, procedures, method statements and QIP’s are followed at site.

• Conduct & assist in IMS (Integrated Management System) awareness programs at project.

• Take ownership of company’s QHSE policy, Core and Operating Values.

• Inspection of incoming materials (pipes, Valves etc.) to be used in project according to the mill certificates and respective codes.

• Handling repairs, which are identified from radiographic interpretation as per applicable standards.

• Reviewing daily weekly and monthly progress reports of siphons.

• Checking IPC’s (Interim payment certificate), site contract etc.

• Monitoring Qualification of the welders for various materials in accordance with the WPS. (As per standard ASME IX & API-1104).

• Incoming inspection of the pipes at pipe yard as per API 5L.

• Visual inspection of weld on site for its defects and taking appropriate action for the remedy.

• Inspection according to Inspection &Testing Plan.

• Maintaining consumable control records.

• Handling repairs, which are identified from the radiographic interpretation?

• Monitoring the overall Welder activities to ensure the usage of correct welding parameters to avoid improper welding.

• Reviewing of all supporting documents for Mechanical and NDT clearance for the loops that must be hydro tested.

• Weld joint Inspections including fit up, visual inspection for pipelines, nozzle and equipment.

• Witnessing coating of field weld joints heat shrinkable sleeves as per project specification.

• Witnessing the hydro testing and pneumatic testing of pipeline and equipment as per standards.

• Raise visual, QA & NCR against non-conformance against mechanical activities non-conformities.

• Raise Field Inspection Level-I & Level-II report against any safety violation at yards/ sites.

• Monitor & follow up the timely close out of non-conformities, corrective action requests, and preventive action request.

• To ensure the Implementation of QMS.

• Conduct technical & Safety GCM at contractors yards/ Sites.

• Audit the running projects activity wise & processes involved in the project (QA & Construction site Audit).

• Review completed projects Dossier/CRF packages as per UEPL’s Latest updates checklists/ Forms. Quality Control Engineer

DESCON ENGINEERING LIMITED

July. 2020 to date 12 March 2021

Job Responsibilities:

• Inspection of incoming materials (Plate, dish ends, tubes, pipes, fittings, Valves, Gaskets, filler materials & etc.) as per related recommended drawing, specification/ P.O & standards.

• To handle procurement activities of engineering and non-engineering items with respect to quality requirements Ensuring either the material is complying with the standard or not.

• Verifying the MTR according to the code.

• Wetting the inspection documents prior to shipments.

• Inspecting the non-standard items as per drawings, sketches provided.

• Visual & dimensional inspections of plates, pipes, flanges, fittings etc.

• Preparing the inspection reports for coded items.

• Accepting or rejecting the material in MIR.

• Before cutting of plates and pipe ensuring the marking is properly transferred and stamped.

• Inspecting and reviewing the coded parts and partial data reports.

• Ensuring the equipment’s and tools used for inspections are calibrated.

• Labeling the material with proper stickers after inspection activities. 4

• Preparing the test coupon for testing test specimens if required.

• Preparing the lab. Test letters for testing the specimens.

• Coordinating with mechanical and chemical testing laboratories.

• Verifying the test results according to specifications.

• Offering the inspection to AI/TPI/ Client etc.

• Checking marking for cutting of materials.

• Checking Layout of materials and fit ups checking.

• Giving “Go Ahead” for NDT (RT, UT, MT and PT) after visual inspection of welding.

• Checking Ovality of individual shells and completed Vessel.

• Performing Dimensional Check.

• Checking material identification of each part of vessel etc.

• Review WPSs (Welding Procedure Specifications) & PQRs (Procedure Qualification Records) .

• Review WPQs (Welder Performance Qualifications).

• Preparing Weld Matrices and NDE Map.

• Carrying out Visual Welding inspections.

• Taking Welders Tests for performance qualifications (WPQ).

• Ensuring Qualified welders are performing welding on job, in qualified welding position.

• Ensuring welding is being done as per approved WPS and PQR.

• Checking welder stamps near the finished welding joints.

• Calculate & review weld repair rate for in hand projects.

• Control weld repair rate according to defined objectives.

• Preparing ITP (Inspection and Test Plan) or QIP (Quality Inspection Plan).

• Preparing Dossier/IDM (Inspection Data Manual)/MDM (Manufacturing Data Manual).

• Fill in the LISL’s in case of Piping job.

• Arranging NDT (RT, UT and MT) Teams.

• Preparing NDT reports (RT, UT, MT & PT).

• Performing (RT, UT, MT & PT).

• Preparing PWHT Specifications as required.

• Checking PWHT Reports.

• Checking Hydro-static Test and checking Pneumatic test of pads.

• Checking Water fill Test of storage tanks.

• Checking of sand blasting to surface SA 2.5.

• Checking Painting Inspection to meet required microns of different coats.

• Carrying out Peel off Test.

• Raising an NCR if found any non-conformity during inspection.

• Reviewing IDM.

• Handing over copy of IDM to Client.

• Clarify as well as rectify all issues raised by the client to maintain high level of customer satisfaction. Manager QA/QC

Terminal One Limited Bin Qassim, Karachi-48, Pakistan October .2019 to May. 2020

Job Responsibilities

• Prepared company Quality control Manual, Procedures, Stage inspection formats as per ISO requirements.

• Worked for the ISO 9001-2015 certification for Terminal, prepared all necessary documents

• required to fulfill the criteria & executed the formats as per desired inspections.

• Prepared Documentation for OGRA certification for the terminal (IDM of tanks, Piping, Valves, etc.)”.

• Leading a team of Inspectors, for in process, fabrication, welding & NDT activities of Storage Tanks & Piping.

• Review & Preparation of ITP’s, Procedure as per Data sheets & Technical Specifications requirements.

• Checking of material as per material specifications and purchase Requisitions for procurement of raw materials & bought out items in line with code & physical inspection.

• Co-ordination with inter-discipline departments, consultants and vendors & Inspection agencies.

• Provide technical support and engineering clarifications.

• Attend co-ordination & technical meetings & job progress review meetings with sub-contractors and initiate the correspondence accordingly.

• Review & approval of Welding /NDT change sheet during job execution stage.

• Ensure Compliance on All Stage /Final inspection Requirements as per the Approved QAP/ Plan and Inspection Check List / Drawing / Procedures.

• Timely recall of instruments for re-calibration of instruments.

• Verifying and discussing the job oriented codes [Like ASME & API Standards]. 5

• PQR, Various Preparation of WPS Kind of Procedures.

• Execute the project with quality work & with targeted date. QA QC Engineer

Zamil Steel Industries Dammam Saudi Arabia

October .2013 to May. 2019

Job Responsibilities

• Review Quality control manual.

• Prepare weekly, fortnightly & monthly progress reports.

• Preparation of ITP & Procedures as per client specification/ data sheet & Aramco standards.

• Material inspection as per Aramco / ASME / API standards.

• PQR, Various Preparation of WPS, Kind of Procedures. [Like NDT/Heat Treatment].

• Monitoring Welder Performance Qualification Continuity and Re-Qualifying Welders.

• Verify fabrication activities as per approved drawing.

• Verify NDT activities (PT, MT, RT, UT, TOFD, PAUT, PMI, Ferrite, Hardness, Leak test & Hydro test.

• Responsible for Supervision and Co-Ordination of All Fabrication, NDT & post fabrication Activities.

• Ensure Compliance on All Stage /Final inspection Requirements as per the Approved QAP/ Plan and Inspection Check List / Drawing / Procedures.

• Timely recall of instruments for re-calibration of instruments.

• Co-ordination with AIS and AI.

• Verifying and discussing the job-oriented codes [Like ASME, API & Aramco Standards]. Fabrication Engineer

Bureau Veritas Karachi, Pakistan

May 2013 to September 2013

Job Responsibilities

• Inspection of Boilers (construction stage inspection) as per ASME Sec-1 & VIII.

• Inspection of LPG station as per NFPA 58.

• Inspection of Oil Storage Tanks as per API 653, API 650.

• Inspection of Pipeline as per API 1104.

• Third Party Structural inspection of STS (Ship to Shore) & other Structure as per manufacturer instruction.

• Inspection of Pre-shipment, Post-Shipment of Boilers.

• Inspection of Crude handling Bowser of Shell Pakistan as per GVRS (Global Vehicle Road Safety specification version 2.0) standard.

• Inspections of Vehicles, Generators & earth moving equipment.

• Inspection of emission and noise testing of (Vehicles, Generators & earth moving equipment) as per NEQS.

• Reviewing WPS /PQR / Welder Qualification, QC documents & NDT records.

• Interpretation of RT films.

• Witnessing the NDT (VT, RT, PT, UT, MT, UFD, Boroscopy, Hydro testing, Vacuum testing, Soap testing & MFL) methods.

• Working Knowledge of API & ASME.

Quality Control Engineer

DESCON ENGINEERING LIMITED

Jan. 2012 TO May 2013

Job Responsibilities:

• To prepare the ITPs of various running projects in workshop.

• To inspect the incoming material and verify the MTC with reference to applicable code.

• Inspection of Marking before cutting.

• Rolling Inspection of Shell Plates.

• Inspection of welding & Fabrication Work of shell plates.

• Prepare Dimensional Reports of all Job.

• Control of welding as per approved WPS and PQR.

• Inspection of Beveling and surface Defects Identification & Rectification.

• Execute a job as per drawings and specifications.

• Abide by the safety rules and regulations.

• Prepare daily inspection reports mainly includes defect marking on joints and to carry out repairs as per code / standard requirements.

6

• To verify the flange flatness with Easy Laser.

• To make the final inspection of different section of Wind Tower and release for blasting from Client.

• Maintain the standards regarding quality assurance.

• Clarify as well as rectify all those issues, which are usually raised by the Client.

• Furnish the status (updated) to immediate I/C by time to time.

• Prepare and maintain all the relevant documentation.

• Review the Radiography Films According to Code & standard.

• Identify the Grit blasting profile in sand blasting yard.

• Check the painting flaws by making the visual inspection Verify the DFT (Dry Film Thickness) by using DFT gauge.

• Inspection & preparation of test packages for hydro test of piping assembly. Inspection Engineer (QA/QC)

WAJEDO INTERNATIONAL CORPORATION

November 2009TO Jan 2012

Job Responsibilities:

• Verification of material identification by MTC and as per drawings.

• Reviewing WPS /PQR / WQT/QC & NDT records.

• Inspecting Joint Configuration of Fit up prior to weld as per WPS.

• Visual inspection of final weld profile of Pipeline joint as per API 1104 & ASME B31.4 & 8.

• Coordination with the client during quality Walk through.

• Providing guidance on QA/QC Engineering through the project life to interpret, apply, and comply with QA/QC standards & legislation.

• Control of welding material (Electrode, Filler Wire) backing of Low Hydrogen Electrode.

• Monitor welder performance and welding activities to ensure work is being carried out in accordance with the approved welding procedure during fabrication and installation.

• Execute all NDT (VT, PT, RT, MT, and UT) as per ASME Section-V during fabrication, erection and installation.

• Witnessing Hydro test, Bubble test, Holiday test, Peel test.

• Review of Radiograph results.



Contact this candidate