S. SENTHILKUMAR

D/No –**/B*, *th Extension, Rajendra nagar, Narasimhanaicken palayam (PO), Coimbatore – 641031, Tamilnadu, India Email: ad35o6@r.postjobfree.com / linkedin.com/in/senthilkumar-sivasamy- 235441279

Mobile Cell No: +919*********

Current CTC: 10.2 Lakhs, Notice period: 1 Month

OBJECTIVE

Senior level position in production field preferably in automobile/auto-ancillary & Manufacturing industries SUMMARY

DME with 20 years of experience, in-depth knowledge of the manufacturing landscape to significantly increase revenue and operational efficiency in Automobile/Manufacturing industries CORE COMPETENCIES

Results-driven with skills in developing process improvement, risk management, lean manufacturing & team management directives.

Known strategist who transforms strategic plans into workable solutions and benchmarks for performance against key operational objectives.

Expertise in lean manufacturing with extensive scope of responsibility and a proven track-record of delivering optimal results in a high growth environment that exceeds operational goals and yields measurable outcomes.

Strong operational process improvement background through effective cost reduction, tactical planning, productivity gain, and revenue growth strategies

KEY STRENGHTS

Strategic Operations Management Planning & Execution Leadership & interpersonal skills

Lean Manufacturing Process Analysis & Improvement Team work skills

Risk Management Cost Reduction & Budgeting VAVE

Inventory Management Self-Management Active Listening PRESENT POSITION / ROLE / ACHEIVEMENTS

Since July’2021: ROOTS INDUSTRIES INDIA LTD, Coimbatore,Tamilnadu as ‘Deputy Manager Production’ for Assembly (21 – Lines) & Powder Coating operations

Production :

Planning/ scheduling and execution of production with effective utilization of 4M to ensure the OEE target with PQCDSM and inventory management with work force of 500 peoples.

Identification & rectification of bottle neck process in shop floor thru Process Optimization techniques & best operational practices.

Achieving the Quality targets by solving the problems thru QC tools & techniques/mistake proofing system / kaizens.

Implementation of LEAN production systems in shop floor thru TPS (Toyota production system)

Team building among the shop floor team to improve the efficiency of work force by forming QC circles, SGA, 5S team, TPM-JH pillar & TPS.

Systems :

IATF-16949-2016 and EMS ISO 14001 Internal coordinator & certified Internal Auditor from TUV-Rhein land.

Introduction & Implementation of Lean Principles, Kanban, 2Bin system techniques in shop floor.

Safety :

Safety Ambassador of Plant, Perform risk assessment & elimination hazards by implementation Of safety concepts (STOP 6+2 Hazard, Equipment risk assessment, LOTTO, Theme based audits)

Ensure safe work place by eliminating Unsafe Act & Unsafe conditions @ shop floor PROFESSIONAL ACCOMPLISHMENTS

Implement & Drive QC Circles among work force & Cost Saved up to 3. 25 Crore/Annum by 17 teams.

Received many awards from TKSA/ACCMA/CFI/CII/CPC - QCC competitions

15 Best Kaizen & 6 Best Cost saving project Award achieved from Roots Industries.

Avg 360 Kaizens / year were implemented in shop floor & completed 12 Cost saving projects.

Implementing various Low Cost Automation systems thus saved considerable manpower, increases productivity and cost savings.

Developed 8 operators as supervisors and managing to run the shop floor(Assembly & Powder Coating) effectively.

Productivity increased accelerates from 950 to 1710nos/shift in assembly line & saved 29.5 lakh / annum..

Implementation of TPS & SMED concept in shop floor. CERTIFICATION

TOYOTA PRODUCTION SYSTEM –TPS (Lean manufacturing) & Supplier Gemba Leader (SGL)

@TOYOTA KIRLOSKAR MOTORS LIMITED (One Year)

KNOWLEDGE PURVIEW

TPS TPM SAP APQP FMEA PPAP IATF/TS16949 ISO 14001 5S

LEAN SMED ASES DMAIC QCC KANBAN POKAYOKE QC TOOLS G8D SOFT SKILLS

POSITIVE REINFORCEMENT STRESS MANAGEMENT DECISION MAKING

CREATIVITY SELF-CONFIDENCE COMMITMENT

PAPER PRESENTED

Titled “PRODUCTIVITY IMPROVEMENT USING LEAN PRINCIPLES” on 3rd National Conference on Manufacturing Innovation Strategies & Appealing Advancements on April 2013 @ PSG College of Technology – Coimbatore

PREVIOUS EXPERIENCE

Operator & Programmer in CNC Turning @ Shannmuga CNC Thanjavur - 2001 to 2002.

Operator & Programmer in CNC Turning @ FMC (Sanmar Engineering Corporation)- 2002 to 2003.

Production-In charge in handling SPM shopfloor @ PRECISION Enterprises – 2003 to 2005.

Junior Production engineer in Roots Industries India Ltd Coimbatore – 2005 to 2008

Senior Production engineer in Roots Industries India Ltd Coimbatore – 2008 to 2014

Assistant Manager Production in Roots Industries India Ltd Coimbatore – 2018 to 2021 OVERSEAS EXPERIENCE

Operation Head at RAZMIN ROOTS (ROOTS JV PLANT) @ Islamic Republic of Iran (Middle East Country) from 2014 to 2018

Responsibilities: Managing all plant operations, shipping & receiving, maintenance, production & Quality

(In-process & Customer) & Maximize the profitability by continual improvements and reporting to JV MD. EDUCATION

DIPLOMA IN MECHANICAL ENGINEERING in CCMR Poly Technique College, Thanjavur.

Certificate course in CNC Programming in Regional Engineering College, Trichy. PERSONAL DETAILS

Date of Birth : 13-08-1978

Languages Known : English & Tamil

DECLARATION

My production knowledge and teamwork skills make me well suited for this position. I hereby certify that the information provided is accurate.

(S.SENTHILKUMAR)

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