CHALLA JAGAN MOHAN

Calgary, AB +1-368-***-**** ad34r2@r.postjobfree.com

https://www.linkedin.com/in/jaganmohan-c

SENIOR PROCESS ENGINEER

An integrated and thorough professional with extensive experience in Operations, Process Engineering, Projects, and Supervision of process plants in Petroleum and Petrochemicals. Expertise in the operation of various process plants and in providing technological support to process plant operations. Good Team Player. Looking for a suitable position in a reputed Company.

Core competencies

Process Engineering Team Management Operations Readiness Project Delivery Commissioning Turn-around shutdowns/decontamination/start-ups Problem Solving Project integration Production Planning

Operation of Process Plants Documentation Risk Management Asset Integrity Management Process

Troubleshooting

PROFESSIONAL EXPERIENCE

Suncor Energy Inc., Calgary, AB October 2011 - October 2023

Senior Process Engineer, April 2014 – October 2023

Supported Operation of Secondary Extraction area consisting of three Froth Separation/Tailing Solvent Separation trains and Two Solvent Recovery Unit trains producing 210,000 bpd of Hot Bitumen from Oil Sands.

Reviewed operating procedures. Process Safety Management system documentation. Managed Change documentation and participated in risk and Asset Integrity Management reviews etc. Supported Commissioning and start-up, operation of Utilities and offsite areas.

Reviewed and finalized PFDs and P&IDs, Process Design Basis, Plant Lay-outs, Control Narratives, Cause and Effect Diagrams, Relief System Design Basis document, OPPSD, Alarm Rationalization, Project Management of Changes, Chemical Interaction Matrix, and Corrosion Control documents.

Participated in Hazop studies, Quantitative Risk assessments, and Reliability and Maintenance (RAM) studies.

Developed Standard Operating limits (SOLs), Safe Operating limits, etc.

Supported Operations in shutdown, decontamination, and start-up of Froth Separation Units, Tailings Solvent Recovery units, and Vapor Recovery Unit in the Secondary Extraction Plant of Fort Hills.

Participated in the development of Emergency Action Plans.

Revised/updated Technical Operating Envelopes to ensure safe and optimum operating conditions.

Solvent (C5) loss reduced by 15 m3/d ($7.5 MM per year) by operational improvement.

Optimized Low Sulphur Diesel consumption for flushing the Solvent Recovery Unit during shutdowns from 700 m3 to 400 m3.

Provided recommendations on reduction of Diesel consumption and heating-up rate of underground Bitumen pipeline during start-up after turn-around shutdown for pipeline integrity.

Prepared Monthly performance and Regulatory reports for the plant.

Lead Management of Changes and prepared all documentation.

Annual budgeting of Solvent and chemicals.

Senior Advisor - Project Services, April 2013 - April 2014

Reviewed progress of Major Projects at different project stages

Reviewed quality & availability of Engineering deliverables.

Conducted audits of the Process Safety management system.

Advised Project areas on Engineering Standards, Procedures, guidelines, and Process Safety Management.

Reviewed & revised Engineering standards and procedures: PSM for Major Projects. Supported Operations excellence management system implementation in Major Projects.

Process Safety Implementation Lead, October 2011 - April 2013

Ensured Implementation of Process Safety Management System in all areas of Voyageur Project consisting of Delayed Coking Unit, Amine Treating unit & Sulfur Recovery Unit, Naphtha/Diesel/Gas Oil Hydrotreating Units, Hydrogen Manufacturing Unit, Utilities & Offsites, OSBL & Tank Farm.

Ensured delivery of Process Safety deliverables from EPC companies.

Takreer, Ruwais Refinery, Al-Ruwais, Abu Dhabi, U.A. E February 2009 - September 2011

Senior Operations Engineer / Operations Section Head

Involved in the detailed engineering and construction of the Green Diesel Project consisting of Vacuum Distillation Unit, Diesel Hydrotreating unit, Heavy Diesel Mild Hydrocracker, Amine Treating unit, Gasoline Treating unit, Sulfur Recovery unit, Hydrogen Purification unit (Pressure Swing Adsorption unit), and Flare.

Involved in the preliminary Engineering of Lube Base Oil Project and Hydrocracker revamp project.

Participated in HAZOP/HAZAN/SIL Reviews. Ensured adherence to Design General Specifications of the Company & industry best practices.

Prepared Standard Operating Procedures.

Participated in Pre-Commissioning and commissioning activities of the Green Diesel Project.

Integration of greenfield and Brownfield facilities with existing facilities.

Introduced Zymeflow Vaporphase decontamination in the Vacuum Distillation unit.

Ensured delivery of Process Safety deliverables by EPC contractor.

Ensured availability of Process Safety deliverables including PSI, PHA, Management of Change documents, Operating Procedures, and Safe Work Practices.

Followed up on implementing recommendations of HAZOPS & various Safety and PSM Audit reports.

Coordinated with Process Specialist/Engineer in troubleshooting and process improvements of the plants.

Bapco Refinery, Bahrain - Operations Specialist / Operations Superintendent

Saudi Petrochemical Company – Staff Process Engineer

Guwahati & Gujarat Refineries, Indian Oil Corporation LTD., India

Engineer Trainee / Production Engineer / Senior Production Engineer & Deputy Production Manager

EDUCATION

Bachelor of Technology in Chemical Engineering, Andhra University, Visakhapatnam, India

Certificate course on SIL determination

Certificate course on Primary Heavy Oil, Southern Alberta Institute of Technology (SAIT), Calgary, AB

P. Eng., Association of Professional Engineers and Geoscientists of Alberta (APEGA), Canada

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