Álvaro Carrillo

**** *. **** ***. * *, El Paso, Texas, 79907

Objective

Be part of a team where I can add value by using more of 30 years of experience in Manufacturing and Process Engineering to improve productivity and quality. I am a team player, dedicated, and safety conscious individual.

Accomplishments:

At Cummins I had the opportunity to participate in the improvement of an assembly machine of the line of injectors which had an extended cycle time and the rejections due to the assembly process. We were able to add a robot, a camera. In the end, cycle time was reduced by 50% and rejects were reduced by 90%. Using multiple tools (Brainstorm with cross functional team, Lean Manufacturing, Six-sigma project, small changes in some components).

I also had the opportunity to deliver 2 production lines of injectors.

Experience

Warehouse Supervisor. Mid-West Textile. El Paso TX

May 2023 – January 2024

Administration of all shipments to the warehouses of our clients and partners.

Supervised the operator's activities to load and unload finished products.

Prepare and plan future shipments and procurement of materials.

Manage the daily work of the gas forklift drivers as well as the supervision of the rest of the Warehouse staff.

Reconcile trailer loading.

Plan shipments using SAP and ERP programs.

Development & Research Engineer, JNJ-HCL. El Paso TX

Aug 2018 – May 2023

Support our customers' requirements for new assembly process lines for medical applications.

Support all validation, execution, and documentation management processes, complying with all procedures and troubleshooting necessary for the medical environment.

Prepare all deadlines from the validation phase to delivery at destination.

Conduct all aspects of a validation project, including technical writing, creation, and execution of Validation Master Plan (VMP), Software Validation (SV), Validation Plan (VP), Installation Qualification (IQ)., Operational Qualification (OQ) and Performance. Integrated system performance test protocols/report or qualification (PQ) in accordance with established procedures.

Perform all aspects of test method validation, including creating test/measurement methods, performing statistical analysis of test method results, creating, and executing test validation protocols and reports. test methods in accordance with established procedures.

Review, approve and support validation activities performed by approved vendors. Ensured validation records and standard operating procedures met FDA, corporate and regulatory requirements.

Perform Periodic Validation Reviews for various systems, including automated manufacturing equipment, computerized systems, and test equipment.

Perform evaluations, selection, and independent application to make adaptations and modifications to projects.

Perform full project leadership responsibilities on major, highly complex projects with full management responsibility.

Manage and provide leadership for the development, direction, and effectiveness of the functional group, adhering to organizational policies and processes and supporting overall business and corporate objectives.

Implemented and understood FDA or regulatory requirements as necessary.

Apply technological principles to multiple tasks. Working knowledge of multifunctional and related technical areas.

Highlight risks and understand how to approach and complete tasks, avoiding serious delays and considerable expenditure of time and resources.

Proactively advise team members on technical ideas and promote the development of teamwork skills.

Interact with peers on all projects to secure resources and commitments.

Manage frequent contacts with external and inter-organizational clients. Represent the organization in providing solutions to difficult technical problems associated with specific projects.

Followed technical specifications requirements and provided feedback on various technical processes and procedures.

Effectively present complex technical information/analysis and respond to questions from technical staff members and management.

Work cooperatively and effectively within a team environment to achieve common goals and results, often influencing the team's outcome.

Work management responsibility may include junior technicians and engineers.

I was able to include direct management responsibility for junior technicians and engineers.

I was able to work with manufacturing and other functional groups on manufacturing and regulatory compliance issues.

Consultant Program Manager, PROD Design & Analysis. El Paso TX

July 2017 – May 2018

Supported our customer requirements for new assembly process line for medical application.

Prepared machines specification using Program Manager activities follow all the medical and customer specification.

Prepared all the timeframe for validation phase until delivery in destination.

Manufacturing Supervisor, DISH Network El Paso TX

Sept 2015 – May 2017

Supported our customers in the manufacturing site.

Lead a team of associates to achieve production goals.

Meet the monthly goals for every area, safety, production, quality.

NPI Leader, Cummins Inc. Juarez, Chih, MX

March 2008 – Sept 2015

Supported New Product Introduction Program for XPI JV at Cummins.

Lean Manufacturing Implemented on site.

Follow up the Development Program Implementation from Phase M0 to M6.

Lead all actions Items for the implementation with a cross-functional team.

Lead all APQP and PPAP activities to Customers deliverables.

Be the link between the Product Development team and the implementation team at the plant.

Work together with the VPI Lab at the Cummins Technical Center.

Implement the Cost reduction projects.

Launch a completely new production line for more capacity applied all lesson learned to the new operations.

Coordinate New Project Improvement for current Production.

Host and train other engineers from different sites worldwide.

Follow up different tools for Layout distribution improved previous distribution.

Use 5S, Lines balance and workflow and resources planning.

Sr. Process Engineer, Delphi Energy and Chassis Juarez, Chih, MX

Feb 2004 – March 2008

Development, Implementation and Support to New projects, Customer, products.

In charge of new projects that are placed on the plants in the area of Resistance Welding

Process FMEA, Prototype builds, First Article Reports and Customer Approval, Design review, Machine Qualification Plans (MQ), Process qualification plan Reports, Pre-production readiness reviews, etc.

Application Development Engineer, GE Plastics Juarez, Chih, MX

Sept 2002 – Oct. 2003

Support our customers with the new applications and the current design problems.

Be the contact between OEM and Molder.

Show the new technologies of GEP to the customer.

Looking for new customers and penetration and different markets.

Quality Manager Consultant, Moltech Juarez, Chih, MX

Jan 2002 – March 2002

Developed and built special pre-qualifications of quality systems in order to make improvement and reduce waste.

Make internal audit for re-certification on ISO 9000. Created a plan to clean up all the discrepancies. To support Quality Assurance.

Assisted in meeting manufacturing production and industrial engineer schedules by modifying engineering plans in-house to create working products and lean.

Created a matrix for engineers and quality people, where you can work with the different failure mode, flow chart, and rpm for analyzes.

Manufacturing Engineering Manager /Service Area Manager /

Manufacturing Engineer /

Delphi Energy and Chassis Juarez, Chih, MX

1994 – 2002

Take care of several services areas (Quality, Maintenance, Manufacturing Engineers Production Control.)

Maintenance Manager, Sistemas y Conexiones Integrados, S.A. DE C.V., Chih, MX

1992 – 1994.

Process Maintenance.

Plant Maintenance.

Tool & Mold Engineer, Delco Remy (Delphi) Juarez, Chih, MX

1989 – 1992

Development, Implementation and Support to new mold and validation for production.

In charge of maintain all tooling for production,

Updated and maintain all tooling prints for production area.

Manufacturing Engineer, Delco Remy (Delphi) Juarez, Chih, MX

1986 – 1989

•Evaluate quality control processes and make recommendations for improvements in quality control.

•Analyze production processes, schedules, methods, and other data and then provide management with reports containing the data and statistics to enable management to better understand future requirements needed for the manufacturing process.

•Review and calculate labor, material, and other production costs along with reviewing schedules and future production requirements to assist management in decision making.

•Analyze and plan workflow, equipment placement and space requirements to improve manufacturing efficiency.

•Coordinating equipment continues improvement.

•Be an Industrial Engineer for balancing assembly lines.

Education

Universidad Autónoma de Nuevo León, Monterrey NL, México.

Electronics and Communications Engineer

Communication

English, speak, read, and write 85%.

Spanish, speak, read and write 100%

Skills & Abilities

• Molding Process • Synchronized Manufacturing

• Lean Manufacturing • PFMEA, PCP

• JIT

• Resistance Welding • Six Sigma Projects

• Problem Resolution

• 5S • kaizen

• Layout distribution

Machines operated

• Molding Machines • Hydraulic Press Machines

• Winding Machines • Laser printer Machines

• Resistance Welding Machines. • Washer Machines for clean room.

• Final performance Machines • Crimper cables Machines

• Stamping and Roller machines • Camera Inspection Machines

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