VIJAY HINGU

SR. MANAGER – PLANT ENGINEERING & MAINTENANCE

Skype ID: vijay.hingu

+91 – 975-***-****

+91 - 700*-******

ad33ge@r.postjobfree.com www.linkedin.com/in/vijayhingu Enterprising Leader & Planner with a strong record of contributions in streamlining Operations, invigorating businesses, and heightening productivity, systems, & procedures; targeting leadership roles in Plant Electrical LT & HT Switchgear, Field Instrumentation Installed in Cement Plant, Power and Solar PV Manufacturing as well as utilities Maintenance Management with an organization of high repute in Manufacturing industry; Cement / Power and Solar PV Manufacturing preferably in Gujarat/Maharashtra.

Core Competencies

Plant Engineering/ Equipment

Maintenance

Erection, Installation, &

Commissioning/

Strategy Planning/ Execution

Preventive, Predictive, &

Breakdown Maintenance

Process Standardization & Control

Resource & Cost Management

Safety/ HSE Management

Team Leadership/ Training &

Development

Stakeholder Management

Education

Year 2003: Diploma in

Electrical Engineering from

Technical Education Board,

Gandhinagar

Equipment Managed

132 KV / 11Kv Substation and

its Switchgear – SIEMENCE,

L&T, KIRLOSKAR

2MVA to 35MVA Transformer –

VOLTAMP, CGL, ABB etc.

DG Sets from 350 KVA – 1500

KVA – CUMMINS KIRLOSKAR,

SUDHIR

UPS SYSTEM from 5 KVA- 500

KVA -- EMERSON, APC

AC Induction Motors up to 4500

KW

DC & Servo Control Motors of

Various Capacities – SIEMENCE,

BALDOR

VFD – SIEMENS ABB, Danfoss,

and Allen Bradley

PCC, MCC, IMCC and DB’s

Pannels.

SF6, VCB, ACB, MOCB and

MCCB.

Profile Summary

Dynamic career of More than 18 years of rich experience with success in Plant Engineering Maintenance, Project Management, Maintenance & Operations Management, Process Enhancement, and Team Management

Excellence in planning & implementing preventive, predictive, & breakdown maintenance schedules for improving overall reliability and safety of plant equipment & machinery

Felicitated with Bravo & Quick Thanks Awards for completing various jobs, projects,

& modifications

Worked on Operations & Maintenance of various equipment of:

Proven history in implementing cost saving measures to achieve substantial reduction in terms of Engineering Spare Parts or consumables, workforce and machine utilization.

Displayed skills in defining & implementing engineering standards & structured processes / internal control plans for manufacturing operations.

Rich exposure in KAIZEN, SHE, and 5S for continuous process improvement; expertise in diagnosing the Faults and conducting RCA by using Fish Bone Diagram & Why – Why Analysis

Skilled in electrical automation & instrumentation with instrument erection, installation, pre-commissioning & commissioning of various equipment

Experience in identifying & resolving problems, ramping up project activities. with on-time deliverables; consulting with clients & contractors to maximize productivity.

Expertise in conducting tests & inspections to ensure operational effectiveness of systems, planning & effectuating maintenance plans for equipment.

Team-based management style coupled with the zeal to drive visions into reality; an effective leader with excellent motivational skills to sustain growth momentum while motivating peak performances.

Career Timeline

Work Experience

Key Result Areas:

Worked as, a Sr. MANAGER (Plant Maintenance – Utility Section) with M/S – Grew Energy Pvt Ltd. Unit – Dudu, Rajasthan from 18th Sep 2023 to Till Date.

Worked as, a MANAGER (Electrical - Maintenance) with M/S – Heidelberg Cement India Ltd. Unit Narsingardh, Damoh (M.P) from 09th July 2018 to 3rd Sep 2023

Worked as ASSISTANAT MANAGER (E&I - Plant Maintenance) with M/S -Ambuja Cement Ltd. Unit Bhatpara, Raipur (Chhattisgarh) from 22nd August 2013 to 30th June 2018.

Worked as ASSISTANAT ENGINEER (E&I) M/S - Ambuja Cement Ltd, Unit Ambujanagar, Kodinar (Gujarat) from 06th Dec 03rdJune 2012.

Worked as an ASSISTANAT ENGINEER (E&I) Plant Shift In-charge with M/S - UltraTech Cement Ltd, Unit N.C.C.L, Jafrabad (Gujarat) from 10th Dec 2007 to 03rd Dec 2008.

Worked as an Executive - II (Operation Engineer) of 66KV Substation with M/S - Torrent Power Ltd, Unit Surat, (Gujarat) from 22nd Feb 2005 to 01st Dec 2007.

Controlling & managing the company and contractor management and ensuring the timely execution of projects and routine tasks without jeopardizing worker and equipment safety

Planning & scheduling CAPA and breakdown maintenance tasks with a primary emphasis on maintaining a minimal supply of machine spare parts; developing and approving an electrical equipment spare part proposal.

Managing installation and commissioning of LT/HT, PMCC, MCC and IMCC Panels.

Directing & supervising the team in the execution of normal, corrective, and preventive maintenance tasks on electrical and instrumentation equipment, such as LT Motors, AC/DC drives, Transformers, UPS, and electrical heating systems, among other items.

Administering preventive and predictive maintenance schedules of essential equipment to reduce stoppages and breakdown, performing analysis by using KPI – MTBF & MTTR.

Identifying job-related risks that are dangerous and taking action to prevent accidents, maintaining personal skill level by participating in technical & EHS training programs.

Understanding of the electrical standards used in factories to evaluate every piece of equipment that breaks down; ensuring that timely action is taken to reduce downtime.

Preparing SOP and JSA for the machine, performing safety assessment, and coordinating with the nearby sub-station to ensure a constant supply of power.

Approving annual maintenance contracts for things like DG, transformer servicing, fire prevention systems, elevators, forklifts, and security systems; choosing the vendors for each engineering-related product.

Performing Operations & Maintenance of utilities such as air compressors, water chillers, cooling towers, 1500 KVA diesel generators, fire suppression systems (diesel generators and electrical pumps), and HVAC systems.

Devising and implementing strategies and frameworks for ongoing operations to optimize and increase the efficiency of processes in the engineering department.

Supervising & maintaining the documents necessary for various audits relating to the Engineering Department

Tracking vital spare parts inventory using ERP, SAP, and Maintenance Express as well as managing computer-aided electrical single line drawings

Field Instrumentation Trouble shooting and Fault finding Like – RTD, Thermocouples, Proximity Sensors, Switches, Belts way, Pullcords.

PLC, SCADA Ledder Diagrams, I/O define and Trouble Shooting. International Experience:

Roots Energy WLL, QATAR, From 2012 to 2013, Foreman Electrical. Strength & Weakness:

I have always loved to work in teams, and I consider collaborations & positive. Attitude, honest, adaptive learner, initiative-taking & hard working are my strengths.

Tendency to take much responsibility, Nervousness about public speaking, overthinking. but working on it, I have trouble for saying “NO “, To detailed oriented & sensitive is of my weakness.

PLC, HMI, SCADA Industrial

Automation Allen Bradley 90-30

Series, SINUMERIC, Siemens S-7

300 /400 LOGO & modular PLC

Compressor, Dryer, Chillers and

AHU, VRV and VFR System.

Certifications/ Trainings

Plant Safety

Switchgear Maintenance

Variable Speed AC Drives and UPS

System

HT & LT Motors Maintenance

Hazardous Area Classification

Firefighting

ISO & IMS System.

Personal Details

Date of Birth: 31st March 1982.

Languages Known: Gujarati,

Hindi, and English.

Address: B-201, Gokul Dham

Lifestyle, Nr. Devasya International

School, S.P Ring Road, Vastral -

382418

Gujarat, India

Passport No – V1492600.

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