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Power Generation Qa Qc

Location:
Ganayen El Wayleyah, Cairo, 11, Egypt
Salary:
As per company policy
Posted:
March 02, 2024

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Resume:

Page * of *

Said Mazhar

Electrical and Instrumentation Engineer

• Shibin El-Qanater, Qalyubia, Egypt. (Postal code 13711).

• Egypt +2-100******* • Iraq (+964) 782-***-****

ad31zw@r.postjobfree.com / ad31zw@r.postjobfree.com

I have been working in the field of Electrical and Instrumentation Construction and QA/QC Inspection for the past 18+ years, both Onshore and Offshore, with several well-reputed companies in different countries and environments. I have worked on major Oil & Gas, LNG, FPSO (Floating Production Storage and Offloading vessel), Petrochemical and Refinery, Pipelines, Water Desalination, and Power Generation Projects nationwide and overseas. I am familiar with ISO, NFPA-70 (National Electrical Code) CompEx, ATEX, IEC, IEEE, and relevant Quality Control Procedures. I am also familiar with industrial installations in Electrical Hazardous/Classified Locations as per applicable codes and reference standards. Over the years, I have gained a lot of professional techniques to solve issues positively. I enjoyed working on multibillion-budgeted projects and participated till completion without any serious issues.

WORK EXPERIENCE

Company: SICIM S.p.A, Basra, Iraq. November 2020 - Present. Job Title: Electrical and Instrumentation QC Lead

Projects:

1Q077 - Produced Water Treatment and Water Injection Expansion Phase 1.

IQ075 - EPC for Well Pad 4 and Well Pad 9 (Phase 2) 47 Xmas Trees.

IQ080 - Yamama Pilots’ Production Facilities. 3 Well Pad + 3 Xmas Trees Client: LUKOIL Mid-East Limited.

Responsibilities:

• Monitoring and implementation of Inspections according to PQP, QCP, ITP, Procedures, and method statements.

• Verifying that all necessary inspections and tests, as required of the project are carried out and records are updated and maintained.

• Coordinating quality activities of Electrical and instrumentation with subcontractors working on the site.

• Coordinate with client / third party, in accordance with approved ITP, for agreed witness inspections & tests.

• Reviewing and performing material receiving inspection as per company and client requirements, applicable standards/specifications, etc.

• Ensuring all equipment, tools, and materials meet the project quality requirements and that personnel have been adequately trained to use them safely.

• Identification of non-calibrated equipment and informing Subcontractor QC for expediting arrangements and submitting the validated Calibration certificates on the timely calibration of the equipment.

• Monitoring all installation and inspection of Electrical and instrumentation work with respective Quality ITPs and Checklist such as Substation equipment HV/MV/LV Switchgear/board, batteries, HV/MV & MV/LV voltage & current transformers, HP LP Pump, MV LV Motors, Xmas Trees, WHCP wellhead control panels, Compressors, Skids, HVAC system, UPS, Directory Current, Heat Tracing, Cathodic Protection, Lighting and sockets outlet, HV/MV/LV Cables, Cable Tray and Conduit installation, Page 2 of 7

Grounding Grid in plant construction, etc. and Tests Hi-pot, Megger and Continuity, Insulation resistance

(IR), Cable pulling, Glendening & termination of HV, MV, LV, Control Instrument, FOC Fiber Optic Cable, and splicing.

• Evaluate the Factory Acceptance Test (FAT) and monitor the Site Acceptance Test (SAT).

• Ensuring closeout of all snags/punch-points within the time frame agreed with the client.

• Monitoring inspection & test reports of completed inspections & tests are concurrent.

• Identifying nonconformities (NCR) in materials, products, processes, and procedures and reporting the nonconformities in the non-conformity report NCR.

• Preparing and reviewing the implementation of corrective & preventive actions (CAR) against nonconformities (NCR), quality observation report (QOR), and reporting results to the QA/QC Manager.

• Monitor the progressive preparation of final quality dossiers/loop folders and maintain backups of completed quality dossiers/loop folders

• Submitting Delay/Weekly report and requested information to QA/QC Manager. Company: China Petroleum (CPECC), Basra, Iraq. July 2019 - June 2020. Job Title: CompEx Electrical and Instrumentation Lead. Projects: Basra Natural Gas Liquified, BNGL Project (LNG). Client: Basra Gas Company BGC & Shell Global.

Responsibilities:

• Responsible for ensuring compliance with ATEX directives and regulations

• Responsible for IEC60079-14 / 17 maintenance, installations, and inspection compliance of the entire Electrical and Instrumentation Equipment under the guidance of the Ex-Superintendent during all project phases.

• Coordinate with the E&I Project Team for Construction to ensure that Ex requirements are understood and compliant with IEC 60079 -14 / 17.

• Perform incoming material & equipment inspection to ensure it conforms with material requisition or specification (Ex / non-ex) and tracking of all purchase orders and Test Certificates.

• Overall QA/QC responsibility to check that Ex/ATEX documentation from several package vendors etc. are correct according to relevant EU directives incl. correct zone classification Assist the different teams regarding special conditions for safe use of ATEX in complex modules/ complex refurbishment scope of original equipment

• Maintain the master ATEX register and update the regular inspection status of each Ex component, and Assist the Ex data coordinator in preparing the Project Ex matrix.

• Ensure the E&I Construction, Ex Inspection, and Test Records (EITRs A&B) are completed correctly and any faults are recorded as per the IEC60079 requirement.

• Preparation of the ATEX Compliance Dossier.

Company: Bonatti, Alexandria, Egypt November 2017 - July 2019. Job Title: CompEx Electrical and Instrumentation Inspector Projects: West Nile Delta Gas Development (WND) Liquified Natural Gas (LNG) Onshore/Offshore. Client: British Petroleum (BP).

Responsibilities:

• Executes the specific inspections on materials, equipment, and construction/installation activities on site.

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• IEC Ex Equipment Inspector in accordance with IEC 60079 or equivalent for electrical equipment such as voltage & current transformers, electrical motors, alternators, feeders, UPS, accumulator battery, speed variator soft starter and graduator, HV/LV switchboard, sockets outlet, lighting, and heat tracing panel.

• Ensure the correct implementation of the approved Inspection Test Plan.

• Inspect all Hazardous Area Equipment located in classified Hazardous Area Locations.

• Identify all items that do not comply with applicable standards and specifications to develop a punch list.

• Supervises all Ex-Inspection activities verifying compliance with IEC 60079 -14 &17. and the Ex Integrity- Assurance Plan, and perform surveillance Inspection on site.

• Witnessing daily inspection for all electrical & instrument hook up commissioning & function testing as per loop test from DCS, like as Pressure Transmitter, Fire and Gas, Gas Detector, Flame Detector, CCTV & PAGA Systems.

• Check Instrument Tools Certificates like Insulation meters, multimeters, clip on ammeters, Ohmmeters, earth testers (megger), earth leakage kits, and hard communicators for inspection and Commissioning activities

• Perform incoming material & equipment inspection to ensure it does conform with material requisition or specification (Ex & non Ex).

• Perform a Walkdown punch list before mechanical compilation acceptance and witness closure of the punch list requested and preparation of the ATEX Compliance Dossier. Company: Siemens AG, Kafr El-Sheikh, Egypt. July 2016 - October 2017 Job Title: E&I Construction Superintendent.

Projects: Burullus CCPP 4800MW Combined Cycle Power Plant Project. Client: Egyptian Electricity Holding Company.

Responsibilities:

• Successful execution of all the installations of instrument and electrical in accordance with the project schedule, cost, and other KPIs.

• Direct manage a team of instrument and electrical subcontractors Construction Foremen and Chargehands as agreed at the site. TO cover all E&I Activities such as Substations, Power control center

(PCC), Generator circuit-breaker GCB, Isolated Phase Bus Duct IPBD, HV equipment installation, cable pulling and terminations, all aspects of MV and LV equipment, junction box, MCC installation, lighting, and small power distribution and services installation, and the QC testing and pre-commissioning of all these pieces of equipment and systems and QC inspection to include pre-commissioning.

• Maintain an open and effective communication channel with the site project team.

• Attend the Site meetings with the sub-contractors, and Support and promote the implementation of the Project Safety, Security, and Quality Plan.

• Provide strong leadership and coordination to ensure the site team is working effectively to achieve the project KPI's, Identify and address risks and unforeseen issues at the site, and escalate to the Construction Manager as required.

• Carry out the weekly EHS inspection audits, and Monitor permit and safe plan of action compliance.

• Ensure the safety requirements of the project are being met by all parties by supporting and encouraging safe work practices.

• Monitor the daily working plan and review the work accomplished by each craft.

• Ensure the most current design document is used to complete the work and that all design changes are approved before implementation and Review of Method Statements, drawings, and schedules. Page 4 of 7

• Monitors manpower, tools, and equipment usage on the site.

• Assist in the review and appraisal of method statements and risk assessments for technical content and safety considerations.

• Monitoring of the execution of the works, to ensure project quality requirements and standards are met including monitoring of contractor Inspection and Test Plans (ITPs).

• Reporting the daily progress to the Construction Manager in developing detailed reporting of assessment of works and contractor performance.

Company: GS Engineering & Construction Corp, Cairo, Egypt. June 2015 - June 2016 Job Title: QC Supervisor Electrical and Instrumentation. Projects: ERC Refinery Project.

Client: Egyptian Refining Company (ERC).

Responsibilities:

• Preparing the quality documentation, including the Inspection & Test Plans (ITPs) and the review of construction documents for compliance with project quality requirements related to E&I works.

• Monitor all phases and processes required for the effective completion of all related E&I works and in particular issues of design, procurement, construction, and final handover of the related E&I works.

• Monitor the implementation of Method Statements, and, Inspection & Test Plans related to E&I works, and ensure all necessary records are generated in a timely manner in their area of assigned responsibility.

• Manage the inspection and testing of E&I works in assigned responsibilities, including monitoring the work of QC Inspectors under my authority.

• Monitor the closeout of the punch list established for incomplete related to E&I works.

• Monitor all measurement & testing instruments employed for E&I / Telecom works, that they are functional and calibrated.

• Liaises and coordinates with 3rd Party Testing /Inspection Company as required related to E&I works.

• Statistical analysis and evaluation of test data related to E&I works.

• Prepares, files, and maintains test/inspection records and any other quality records generated related to E&I works.

• Assisting construction personnel to identify and resolve problems and potential or actual non- conformances related to E&I works.

• Advises the QC Manager of non-conformance occurrences and where necessary, raises a Non- conformance Report for non-compliant work, and monitors the closeout and effectiveness of the correction and corrective action undertaken.

• Assist the QC Manager in undertaking periodic audits, including those of sub-contractors and suppliers, in particular technical compliance audits in their field of specialization where required.

• Assist in the preparation of a final document for certification where required,

• Assists in the systems commissioning as required. Company: Saudi Services for Electro Mechanic Works Co., Saudi Arabia. November 2014 - June 2015 Job Title: Electrical Maintenance Inspector.

Projects: RAFHA Power Plant # II EXT I, One Unit SGT6-2000E 77MW Client: LUKOIL Mid-East Limited.

Responsibilities:

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• Receive work directions and instructions from the Supervisor Inspection and ensure timely and effective implementation of on-stream inspection and maintenance plans and strategies.

• Performs scheduled visual inspections of indicated Electrical equipment in the plant.

• Records all corrective action required for planned maintenance of Electrical equipment.

• Inspect and note the quality of maintenance performed on Ex equipment.

• Conduct spot checks on serviced equipment to verify work completion.

• Inventories and tags newly added and replacement equipment.

• Reviewed the shop drawings for Hazardous Area Classification of electrical and instrument equipment and ensured all equipment Matching with Area classification.

• Reviewed preventative and corrective maintenance work orders, Work Permits, and isolation certificates to assist in Corrective and preventative action resolution

• Inspect newly installed equipment for compliance and adherence to plans and specifications.

• Conduct Inspections for preventative and corrective maintenance of Substation equipment HV/MV/LV Switchgear/board, batteries, HV/MV & MV/LV voltage & current transformers, HP LP Pump, MV LV Motors, Xmas Trees, WHCP wellhead control panels, Compressors, Skids, HVAC system, UPS, Directory Current, Heat Tracing, Cathodic Protection, Lighting and sockets outlet, HV/MV/LV Cables, Cable Tray and Conduit installation, Grounding Grid.

• Follow HSE policies, standards and objectives.

Company: Shamara Holding Group, Basra, Iraq. December 2011- November 2014 Job Title: Electrical and Instrumentation QC Inspector. Projects: Shat Al-Basra Power Plant 1250MW /10*125MW. Client: Iraqi Ministry of Electricity (MOE).

Responsibilities:

• Ensure that the documentation generated by the inspections, tests, surveillance, and surveys meets the requirements of the Project Quality Plan, ITPs, and project requirements.

• Complete relevant forms and prepare reports on inspections and tests undertaken for inclusion in, and maintenance of, inspection records.

• Communicating effectively with the contractor, third parties, and end users at your level.

• Ensuring that all equipment used for measuring and testing is in calibration and such records are available.

• Assisting the construction team in developing the required quality documentation, including method statements, work procedures, inspection and test plans, and inspection and test records.

• Perform / Monitor technical inspections during Site/Factory Acceptance Tests for main electrical components such as Power, Distribution, and Measurement Transformers, MV and LV Switchgears, Power and Telecommunication / Instrumentation Cables, MCCBs, PLC, MCC, LCC panels.

• Liaise with other Field Supervisors and Contractors to be aware of planned and completed construction works to ensure SATs and E/l Tests are planned and performed.

• Implementation of QC activities for Electrical and Instrumentation works on site. Review Inspection & Test Plans, Checklist, and RFI. Material Receiving Inspection and check the installation of Electrical Equipment and Instruments are as per correct hook-up drawings and verifying red-line mark-up as necessary. Experience in HV/LV cable laying standards, producing of punch list and commissioning of electrical equipment, and witnessing the Loop Checking.

• Review the routine test report, and quality documentation, and inspect for conformity of electrical/instrument equipment which are delivered to the site.

• Performing/Inspecting E&I material receiving according to Quality Procedures implementation. Page 6 of 7

• Ensure all E/l activities are performed according to Project requirements and that tests and reports are prepared, approved, and included in documentation packages.

• Witness Site & Laboratory Tests related to Electrical and Instrumentation activities.

• Monitor that those materials and equipment are used in accordance with specifications.

• Carry out random checks on receiving inspection of E/l equipment.

• Check delivery documents against purchase orders, specifications, and material certificates.

• Follow-up on Correction & Corrective Actions to close out non-conformances.

• Monitor trends of non-compliance to requirements and feedback on the status of the Contractor's performance.

Company: Contrack Watts, Inc., Kabul, Afghanistan. June 2006- November 2011 Job Title: Electrical and Instrumentation Construction Supervisor. Projects:

Water Booster and Pumps Stations, Farm Tanks, and Underground Water Strategic Reservoirs

ANA Bulk Fuel Storage Depot.

380/110/13.8 KV GIS Sub Station.

Client: U.S. Army Corps of Engineers.

Responsibilities:

• Lead and coordinate electrical teams on-site, ensuring efficient workflow, and providing technical guidance to ensure the successful completion of projects.

• Supervise electrical installations in Construction and fit-out projects, and Ensure adherence to electrical codes, standards, and project specifications.

• Supervise Erection and Installation of High Voltage (33kV, 22kV, 11kV & 0.4kV) Equipment like GIS & Metal clad Switchgears, Power and Distribution Transformers, Power and Control Cables, and Auxiliary Equipment of GIS up to 400kV (SIEMENS, ALSTOM, ABB), power control center, and motor control center in Pumping Station

• Conduct inspections to ensure the quality and safety of electrical work, and implement and enforce best practices in electrical installations.

• Responsible for safety, safe working practices, and environmental issues in all the areas under control.

• Conduct toolbox talks as per the schedules for respective team members and maintain records of the same.

• Ensure that the works proceed in conformity with the schedule, and report any deviations to the Electrical Superintendent.

• Ensure power supply preparation and execution necessary to other disciplines for their own tests as well as the relevant safety precautions organization (work permits, Lock Out/Tag Out, etc.)

• Expertise in Preventive and corrective maintenance, Troubleshooting, and Root cause analysis.

• Preparing method statement (MS) / Standard Operating Procedure (SOP), Permits System (PTW & LAP), and Notice of Intent for shutdown.

• Maintain accurate records of electrical work, including drawings and specifications, and Prepare reports on project progress and any issues encountered, and report to Project Management. Company: Contrack Watts, Inc., Balad, Iraq. March 2004 - December 2005 Job Title: Electrical Supervisor.

Projects: Joint Operations Centre/Secure Compartment Project. Client: U.S. Army Corps of Engineers.

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Company: Orascom Construction Industries (OCI), Cairo, Egypt. March 2003 - February 2004 Job Title: Electrical Supervisor.

Projects: Seawater desalination plant - RO system Project 5000M /day. EDUCATION:

• Diploma in Electrical Engineering, Graduation Year (2001) Industrial Technical Institute, Egypt.

Approval/Certification/Training:

• CompEx - ATEX Certificate of core competence (EX1, EX2, EX3 and EX4).

• BOSIET - OPITO - Basic Offshore Safety Induction and Emergency Training.

• OGUK Issued in accordance with Oil & Gas UK Guidelines

• H2S and SCBAH2S and SCBA From SCOPE Petroleum Services.

• IADC - Rig Inspection Drilling & Workover.

• QMS - Lead Auditor ISO 9001:2008 Certified IRCA.

• Construction Quality Management (CQM) U.S. Army Corps of Engineers.

• 30 Hours OSHA General Industry and Construction Safety and Health. Personal Information:

• Language:

Arabic: Native Language.

English: Very Good.

• Nationality: Egyptian.

• Sex: Male.

• Date of Birth: August, 31th 1985.

• Marital Status: Married.

• Driving License: Egypt & Saudi Arabia (Valid).

• Passport No: A33005851, Date of issue: 02/02/2023, Date of expiry: 01/02/2030.



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