CURRICULUM VITAE

OMESH KUMAR SAHU

Role: Fabrication, Erection Mechanical, Piping, Pipeline, Rotary-Static, Pre-Operation & Verification Commissioning, completion engineer, Inspection Engineer

Mail id: ad2wqx@r.postjobfree.com

Skype id: Omesh_sah

Mobile No. +91-963******* (India)

SUMMARY

Project Engineer having 19 years work experience in includes Fabrication & Erection of Steel Structures, Piping & piping supports Equipment’s erection Quality Assurance and Quality Control field of Oil & Gas Plants Upstream, Midstream, Downstream, Storage tanks, Steel structure, Pressure vessel, pumps, Heat Exchanger, Well pads/heads Process Piping in Power Plant Petrochemical Refineries,, O&G Terminal’s construction and cross country pipe line. Metal & Non Metal pipe, HDPE, GRP, GRE, Experience and welding inspection of Process Piping and NDT inspection. Preparation of Test Packages and punching. Experienced in NDT (RT/UT/PT/MT) inspection, Pressure test witnessing, checking the completion of Systems and handover the final documentation Certification to the Client. Experienced (CDU / KHU / NHTU / ARDS / HOC / SGU / Hydrogen / Sulphur / SWS / ARU / Flares / Utilities Sulphur Granulation / Tank Farm / Marine). Experienced in NDT (RT/UT/PT/MT) inspection, Pressure test witnessing, checking the Completion of Systems and handover the final documentation Certification to the Client. Have worked in Oman, UAE, Kuwait, Saudi Arabia and India.

QUALIFICATION

Bachelor of Mechanical Engineering

Diploma in Operation Management

TRAININGS / CERTIFICATIONS

Auto Cad, Cad Academy (Autodesk)

Lead Auditor ISO 9001:2008

ASNT Level II

Certified Welding Inspector CSWIP 3.1, TWI

General HAZCOM - Method of Statements & Job Safety Analysis.

Heat Stress, HSE Induction, House Keeping, Elementary First Aid

Permit to Work (PTW), Log Out Tag Out (LOTO), Confined Space.

Work at Height, Fall Protection, And Mobile Equipment’s.

Fire Fighting, Handling Fire Extinguisher.

H2S Breathing Apparatus, Safety Specifications & Pre-level Commissioning.

COMPUTER SKILLS

Naviswork, Plant PcS, Petro PcS, FMCS, Sap, CMMS

Microsoft Word, Excel, Power Point

MS-Project.

WORK EXPERIENCE

1.Employer: Petrofac International

Designation: Sr. Project Engineer

Duration: May 2022 to present.

Client: OQ8 Duqam Refinery and Petrochemical Industries Oman (Utilities & Tank Farm).

2.Employer: Brunel Energy (McDermott CB&I)

Designation: Sr. Project Engineer

Duration: Sep 2018 to Apr 2022.

Client: KNPC Clean Fuel Project (CFP) KNPC, Kuwait

3.Employer: TUVSUD

Designation: As Mechanical Engineer (Fabrication, Erection, Inspection, PIPING, PIPELINE, STRUCTURE, TANK, PRESSURE-VESSEL)

Duration: June 2017 to Sep 2018.

Client: VARIOUS VENDER ACTIVITE & PROJECT (IOCL, HPCL, EIL, Reliance, RIL, ESSAR, BHEL, NTPC, JSW, ADANI ETC.).

4. Employer: Hyundai Heavy Industries Co Ltd

Designation: Sr. Mechanical Engineer (Fabrication, Erection, Commissioning, Inspection)

Duration: November 2015 to May 2017

Client: SAUDI ELECTRICITY COMPANY – SSPP POWER PLANT

Project: 2882 MW Oil Fired Thermal Power Plant 4*720.5MW, STG ALSTOM Boiler 2214*4 MITSUBISHI, HP-250 Bar, RH-47Bar Super critical Boiler, Pipeline and Oil storage Tank.

5. Employer: Tecnimont & Samsung JV

Designation: Project Engineer

Duration: April 2012 to September 2015

Client: BOROUGE (ADNOC GROUP)

Project: Borouge Plant III Expansion – Ruwais UAE

6. Employer: Moody International Pvt Ltd

Designation: Project Engineer

Duration: September 2010 to March 2012

Client: GAIL India

Project: Dahej-Vijaipur up gradation Pipeline project 48” Dia. Dahej-Vijaipur DVPL-II

7. Employer: SPIE Oil & Gas

Designation: Piping, Mechanical Engineer

Duration: May 2010 to August 2010

Client: Emirates Aluminum

Contractor: SNC LAVALIN &Worley Parsons Joint Venture

Project: Aluminum Refinery Expansion

8. Employer: Cairn Energy (Oil & Gas)

Designation: Project Engineer

Duration: July 2008 to Apr 2010

Project: Mangla Processing Terminal, Well Pad - Cairn

9. Employer: Sunil Hi Tech Pvt Ltd

Designation: Engineer (operation, Maintenance)

Duration: August 2004 to May 2008

Client: Bharat Aluminum Company Ltd - BALCO

Responsibilities

Handling Construction, Sub Contractors, Monitoring of construction progress, Site activities and QC, Mechanical work, Erection of equipment, alignment, piping, fabrication of piping, Welding, Material handling.

Take a role of Site Constructability Co-ordinat in accordance with Site Office Constructability Implementation Procedure.

Co-ordinate and supervise project cost and scheduling. Co-ordinate with project team and work on risk and opportunity management analysis with a well balance attitude towards teamwork. Co-ordination and interface management with the disciplines and sub-contractors.

Take a role of Site Constructability Co-ordinator in accordance with Site Office Constructability Implementation Procedure.

Scope finalization for all the activities (Equipment erection, Fabrication, Piping) involved in the project, Analysis of Estimated Vs Actual progress of project at different stages.

Review/Approve detail schedules prepared by the subcontractors and reviewed by the Area Superintendents / Supervisors.

Generate task driven schedule incorporating foundations, Fabrication, Equipment erection and alignment, Utility Piping, Pre-Commissioning and commissioning activities. Prepare final construction reports prior to closure of field office.

Preparing Bill of quantity for pipes & fittings to quantify the items for procurement activities Interface engineering with other fields of project such as process, instrumentation and electrical.

Developing basic assignment for system based on indispensable data. (P&ID, piping & general layout).

Responsible for the site fabrication, erection, commissioning of pipe work Stage wise inspection and witness for Pressure test (Hydro & Pneumatic) as per Isometric drawing.

Prepare daily and weekly reports and attend progress review meeting with the construction management of subcontractors and client.

interact with other disciplines such as civil and mechanical inter group design department to recommend changes.

Review the vendor document and drawing Resolving site queries and site engineering request.

Prepare detailed construction completion plan. Request subcontractor to submit list of remaining work and ensure completeness. Assist with preparation of required documents for construction completion.

Erection of all pressure parts of steam boilers involving Economizers, Evaporators, steam & Mud Drums, water wall panels, Bed coil & bank tube assemblies & all high pressure pipe lines.

Erection and fabrication of all non-pressure parts & accessories of steam boilers involving Fuel storage Bunker, Fuel feeding system, Motors & Geared Motors, Feed pumps, De-aerator tank, Forced, Induced & Primary Air Draught (FD,ID,& PA0 Fans, Casing, Air & flue gas ducting & all structural erection and fabrication.

Verification of latest issue of the drawing and specification prior to shop fabrication of pipe spools, structures and pipe supports, equipment and also to erection of on-plot piping, equipment etc.

Co-ordination with Vendors & Evaluation of Vendor Packages.

Erection fabrication of CS,SS and alloy piping for hydrocarbon cooling water,demineralization,steam lines.

Check the actual constructed piping in accordance with the job specification, drawings calculation result, and P&ID etc.

Preparation of Piping & Equipment Layout Conceptual and Detail Design Engineering Drawing checking and ensuring the quality, Isometric Review.

Fabrication & erection of the Oil & Gas Sector, tank(storage, Export), Boiler pressure parts and Non-pressure parts,steel structure like columns, Ducts, ceiling girders W Beam R&B Beam Bracing Gritting Railing Etc, firefighting,sprinkle system, clean agent system.

Inspection of material of Prefabrication & fabrication of plates for vessels tanks, fit up and welding of shell roof, roof structure nozzles bullet field joint fit up suspended deck assembly field joint fit up and welding tilting close seam fit up welding.

Hydro testing of U/G,A/G piping using Dead weight tester, Chart recorder,water filling, thermal stabilization air volume calculation etc.

Working experience in installation and alignment of Static equipment. Verification of Centering, Leveling, Parallelism & Orientation of equipment. Co-ordination with surveyor to install the shim plate and verify the elevation of equipment. Installation of internal fittings e.g. Trays, demister pad, structure to support the demister pad etc. as per engineering drawing. Familiar with equipment preservation activities. Worked according to quality system.

Preparation and Inspection of chemical cleaning and Reinforcement pad leak test, hydraulic/pneumatic test subsequent draining, cleaning, steam/air/nitrogen blowing, water flushing, Flange Alignment and Valve Cleaning.

Lowering Inspection and witness holiday test during lowering, Witness Adhesive peel strength test.

Experience in Quality control and Quality Assurance in piping, review of test package and material traceability.

Hand experience in NDT inspection & PWHT, Radiography Films Interpretation, Magnetic particle Inspection, Ultrasonic Inspection, and Liquid Penetrate AC/ DC & permanent magnet Inspection AUT.

Studying of drawing, Plans of different fabrication structure to be made or repaired as per requirements. Preparation of punch list & inspection reports.

Possess extensive international experience in NDT in the field of power plant, Pressure vessel, Heat exchanger compressor, pumps, refineries, underground piping, petro chemical plant and oil gas industry.

Monitoring in welding process, preheat, inter pass Temperature, process Variables and Heat input. Review of WPS Matrix, PQR, NDT.

Involved in preparation of Welding Procedure Specification (WPS) and Performance Qualification Record (PQR) according to project specification and standards.

Review the Corrective/preventive actions proposed for CPARs/NCRs and verify the same to prevent reoccurrence.

Welding inspection during welding and after welding which includes Fit-Up, Fabrication, Welding parameters, final Visual inspection of completed welds and weld repair (Partial & through repair).

Verify the materials delivered at site are as per Project approvals by Material Verification Procedure.

Maintained daily activity records, as well as welding progress NDT Clearance & Coating etc.

Documented compilation and verification of completed job in respect of approved drawing and ITP for NDT clearance.

Perform Alignment for rotating equipment using Graph alignment, Rim and Face& Reverse Indicator Method as Applicable Inspection of progress Report like Dew Point, Dry Bulb Temperature, Wet Bulb Temperature, Humidity etc.

Carry out Inspection, Installation and Commissioning as per approved Inspection and Test Plan (ITP) in Centrifugal Compressors and Steam turbines. Dry gas seals (Inspection prior to installation and verification of seal piping cleanliness), Piping parallelism, Laser alignment checks as per vendor specification, and Bolt torquing and inspection.

Conducting test like Tank circularity & Verticality check, Peaking & Banding Checking on each shell course on the tanks Vacuum box test, RF pad air leak test, Roof plate leak test hydro test, Tank foundation settlement during & after hydro test as per procedure oil penetrate test of bottom and shell weld.

Review & Witness of NDT method like RT, UT, PT and MT WPS & welder Qualification and applicable ranges of welder performance Review and implementation of Project Quality Plan.

Responsible for Auto UT chart interpretation, as well as radiography film interpretation Witnessed Post Weld Heat Treatment by Electrical Resistance Heating Method Witnessed weld scanning of joints using Ultrasonic Test according to project specification and standards.

Testing of materials at off- site Independent laboratory as per project specifications and international standards.

Witnessed post Weld Heat Treatment by Electrical Resistance Heating Method Witnessed weld scanning of joint using Ultrasonic Test according to project specification and standards.

Job Includes Inspection of Trenching, Stringing, Laying, HDD, Cased crossing, welding, Joint Coating.

Mechanical Running Test runs of Rotating equipment, checking and Monitor the various parameters.

Installation, Qa/Qc & Maintenance of Rotating Equipment such as Turbine, Compressor, Pumps, Fans, Blowers etc.

Site duties, Tool Box talks, Safety Meeting and Update of daily report, Hot & Cold work permit system and update knowledge of Mechanical System of repair of Mechanical equipment such as Turbine, Compressor, Pumps, Gear box, Fin fan, Agitator, coupling, cooling tower fans etc.

Inspection of pre padding activities in rocky areas as per tender documents.

Conducted site visits, Site survey, route survey and marking, prepared route drawings, expansion loops, road crossings, tie-in points, flow line sizing.

Inspection on construction of welded storage tanks as per code API 650.

Fabrication and inspection on construction of welded storage tank as per code API 650 conducting test like tank circularity & Verticality check, Peaking & Banding checking on each shell course on the tanks,Vaccum box test, RF pad air leak test, Roof plate leak test, Hydro test, Tank foundation settlement during & after hydro test as per procedure oil penetrate test of bottom and shell weld.

Conducted design reviews & checked support for pipe work and fittings, in a variety of materials, construction of high-density polyethylene lined flow lines HDPE, LDPE, GRP, and GRE glass reinforced epoxy or reinforced thermoplastic flow lines as standard ISO 14692, ISO 4427.

Handling 25mm to 3600mm GRP pipe, Inspection of internal external lamination, width thickness check BARCOL hardness test, Coupling Joint gap inspection, coupling joint test Deflection checking (Desto meter) witness of lamination, bonding material (Catalyst & resin) ratio before lamination as reference ASTM 2583,ISO 14692.

Personal Information

Name : OMESH KUMAR SAHU

Father’s Name : Mr. B R SAHU

Sex : Male

Marital Status : Married

Date of birth : 16/10/1981

Language know : Hindi, English

Driving License : United Arab Emirates (UAE), Oman

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