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Capital Project Manager

Location:
Raleigh, NC
Salary:
175000
Posted:
January 19, 2024

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Zachary Chandler

Capital Project Manager

Experienced engineering & project management professional with over a decade of experience providing leadership and technical expertise in engineering, systems optimization, project management, and operations support across multiple industries . Demonstrated success in manufacturing operations technical support and capital project management for complex multi-million dollar executions requiring coordination and collaboration with diverse international teams with focus in Biotech & Pharmaceuticals. ad2w47@r.postjobfree.com 919-***-**** Raleigh, NC, United States EDUCATION

Bachelor of Science in Chemical Engineering

1e University of Alabama - Department of Chemical & Biological Engineering Tuscaloosa, AL - USA

WORK EXPERIENCE

Capital Project Manager

NovoZymes- Contract/Fulltime

05/2022 - Present, Franklinton, NC

Novozymes is a global biotechnolo& company. )e company's focus is the research, development and production of industrial enzymes, microorganisms, and biopharmaceutical ingredients. Executed successful management and control of a $14MM production expansion project utilizing new technology to add centrifugal separation, 7occulation, and dilution operations to an existing decantation separation recovery system for the production of a portfolio of enzyme products. Project closure at $1.5MM below contingency 1reshold. Currently executing portfolio of 10 projects in various stages from Conceptual Design to realization with total portfolio value of $23.5MM. Projects are biotech process manufacturing centric and include new technology integration, hygiene/compliance initiatives and capacity/throughput improvements. Successfully delivered $4.2MM in capital projects for process improvement and hygiene upgrades in FY '23. All projects were delivered within 3% time variance of schedule and under the allotted contingency thresholds.

Senior Automation Design Engineer

Industrial Automated Systems (IAS)- Contract

2020 - 2022, Garner, NC

Automation Systems Integrator serving middle & eastern NC with a focus on Biotech, Pharmaceuticals, and Medical Device manufacturing support Senior Automation SME responsible for the project delivery of 3 independent packaging lines to produce Trulicity/Tirzepatide pens for brown@eld RTP Eli Lilly facility. Responsible for liaising with an international Lilly team and OEM's to develop and document the speci@cations & requirements for all equipment in the line; review soDware and hardware delivery for quality standards; design and facilitate FAT & SAT Testing protocols; and ultimately qualify the lines for operation through IQ-OQ-PQ. Team Lead for successful full spectrum automation modernization and facility integration of Merck-Durham Stain & Count Machine including: PLC & HMI development, C# algorithm migration for custom PC application, Instrumentation, SCADA, database overhaul, and networking integration with address translation. Technical lead for integration of two new split MAU/AHU clean room air handling and conditioning systems including steam generation and chillers for use in the production of semi-conductors for use in Cree LEDs. Responsible for working with Cree to spec hardware, design/program the logical systems, and ensure proper build quality of supplied control panels and VFD's.

Facilities Capital Project Manager

CBRE on behalf of GSK- Contract

2019 - 2020, Zebulon, NC - USA

6th Largest Pharmaceutical Company In )e World

Simultaneous management of approximately $12MM in capital, distributed over 8 strategic projects requiring collaboration with government regulatory representatives, industry product quality specialists, engineering subject matter experts, manufacturing leaders, and site directors both within the U.S. and abroad. Delivered ~$10MM USD in capital projects with zero product quality deviations, zero environmental excursions, and zero OSHA recordable safety incidents and within schedule and budgetary requirements.

Provide technical expertise in process and automation engineering to manage site facilities engineering sphere goals and requirements Manage site-wide safety recognition eNorts, promotion & sustainment of engineered safe workplace standards. Led eNorts in identi@cation and implementation of cost reduction eNorts through the application of Lean Manufacturing Methodologies, yielding a sustainable $897k/yr annual savings

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WORK EXPERIENCE

Regional Capital Projects Engineer (North America) PQ Corporation (Potters Industries)

2018 - 2019, Apex, NC - USA

Worlds Largest Supplier Of Engineered Glass For Highway Safety Products. Managed revolving portfolio of capital improvement projects at 13 facilities across North America with projects ranging from $25K-$5.5MM. Actively managed regular project load of 12-21 projects with zero OSHA recordables, budget excursions, or milestone failures. Designed, implemented, and optimized new process systems at key manufacturing facilities enabling a 32% increase in specialty product yield and a $1.1MM/yr increase in gross pro@t margin

Designed and implemented facility-wide remote access control systems at three 250,000 sqD+ US manufacturing facilities resulting in a 94% decrease in unplanned downtime excursions exceeding 2 hrs, generating an estimated $1.4MM/yr in savings Managed rotational On-Call automation support for 13 diNerent facilities, supporting a mix of Siemens and Allen Bradley Controls with several diNerent backbone network architectures including: Modbus, ControlNet, and Ethernet Protocols as well as a mix of legacy controllers back to SLC 5/03 generation and exclusively FactoryTalk HMI Platforms both Machine Edition(PanelView's) and Site Edition. Field Engineer - Global Field Engineering Group

Bühler Group (Aeroglide)

2017 - 2018, Cary, NC - USA

Global leader in mechanical and thermal process technologies and methods for processing food products. Lead engineering consultant and company representative for thermal and mechanical process optimization solutions at over 45+ facilities in over 13 diNerent countries across Food Processing, Industrial Materials, Polymers, and Textile industries. Hosted educational seminars on thermal process theory to provide professional engineering board certi@ed continuing education credits to over 300+ international students in classrooms both domestically and abroad.

Conducted process eRciency evaluations of client systems to make recommendations for direct improvements of energy eRciency, product quality, and mechanical health, directly resulting in approximately $15 MM+ in eRciency and cost savings eNects to gross margins for more than two dozen companies. Automation Engineer - Process Control Systems

NNE Pharmaplan - Contract

2016 - 2017, Durham, NC - USA

Global Pharmaceutical Engineering Firm - Subsidiary of Novo Nordisk. Design, develop, and test Human Machine Interfaces (HMI) to meet individual client needs in a GMP regulated environment using FactoryTalk SE/ME SoDware. Develop electrical and network drawings to meet electrical regulations and standards as well as client requirements for functionality, accessibility, and security. Write and review design speci@cations documents such as User Requirements Speci@cations, Functional Speci@cations and Design Speci@cations for automation hardware and soDware systems.

Perform SoDware and Hardware Acceptance Testing for a variety of Process, Clean Utilities, and HVAC systems in a GMP regulated environment. Develop and Test AB/RA Logix500 & 5000 PLC code.

Process Engineer

International Paper

2012 - 2014, Selma, AL - USA

World's Leading Producer Of Fiber-based Packaging, Pulp, and Paper. Provided technical guidance to the manufacturing team during upset conditions, capital project design, and execution. Led Six Sigma investigative eNorts to deliver process improvement solutions to process area managers. Managed engineering project to change water treatment 7occulent chemistry, resulting in reduced downstream downtime liability by 13% and achieved direct cost savings of

$600K/yr.

Led initiative to improve operator work7ow through technology improvements, working with systems critical to IT and Process Control business units. Project resulted in reduced operator ineRciency by 83% and ultimately decreasing turbine downtime liability due to workforce capacity improvements Led multi-year production data analysis for cost/bene@t determination in support of a multi-phase $26MM recycled products facility overhaul. Project Led to positive determination and retention of the mill as one of the few remaining printing and communications paper mills within the shrinking P&C group. SKILLS

Commissioning Quali@cation & Validation cGMP Design ACAD 2D Capital Forecasting Capital Management Industrial Networking and Virtualization Lean Manufacturing Methodology Six Sigma Quality Control Process Engineering Automation & Controls Project Management cGMP Documentation

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