KANNAN J.

+** - 889-***-**** / 824-***-****

mailto: ad2vo8@r.postjobfree.com

ad2vo8@r.postjobfree.com

Scaling new heights of success with hard work and dedication and leaving a mark of excellence on every step, targeting Senior-Level assignments in Production & Manufacturing and Plant Management in Plastic Injection Moulding Component Manufacturing industry with a leading organization of repute

PROFILE SUMMARY

Dynamic Career of nearly 20 years of experience across managing the entire plant activities along with managing large scale projects, production engineering, process, maintenance development and conducting profitability planning

Accomplished in managing Erection/Commissioning/Operations, Testing & Inspection

Excels in implementing standardized project management methodologies, cost controls, and best practices; managed daily operations, prioritized resources, and developed creative solutions to broad issues

Implemented various systems & procedures to comply with ISO quality standards. Identified causes by the use of latest analysis techniques for eliminating wastages while enhancing plant efficiency and productivity

Enhanced productivity, drove process improvement strategy and ensured maximum efficiency in various operations

Extensive exposure in managing day-to-day activities, production schedules, raw materials standardization, implementing quality tools, machine loading for optimum output and allocating work for achieving monthly production targets

Front-led major role in planning shutdown, breakdown and preventive maintenance schedules of equipment and components of plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability

Proven capabilities in enhancing the operations, optimizing resources & capacity and escalating productivity & operational efficiencies

CORE COMPETENCIES

SOFT SKILLS

EDUCATION

PG Diploma (Plastic Processing Technology) from Central Institute of Plastic Engineering and Technology, Chennai in 1997

B.Sc. (Chemistry) from Madurai Kamaraj University, Madurai in 1995

CERTIFICATIONS AND KEY SKILLS

Certificate of Achievement (ISO 9001: 2000)

Certificate of Appreciation (PPAP & KAIZEN)

WORK EXPERIENCE

Since – Feb’21: Armor Plast Pvt. Ltd., Bengaluru as Deputy Manager (Injection Moulding Production)

Machine: Ferromatik Milacron, Haitian, Electronica - 33 machines (50T to 260T)

Material Used: NORYL, ULTEM, NYLON66, PPS, PP, LDPE, PBT

Component Manufactured: Medical components, electronic components and closure caps

Responsibility of Armor Plastics

Mould Validation of IQ, OQ, PQ Process (Scientific Moulding)

Production Planning for Customer Requirements

Process control for all Moulding components

May’19 - Aug’20: IMCO Office Products Intl Pvt. Ltd., Kanchipuram as Deputy Manager (Production)

Machinery: Supermaster 650 T and 450 T, 350T, Ferromatic Milacron 150T - 2 Nos. and 180T - 1 no., Borch 200T - 4nos., L/T Machine - 150T - and 100T, Borch 150T - 2nos.

Jun’02 – Apr’19: Pointec Pens & Energy Pvt. Ltd., Bengaluru as Assistant Manager Production

Machinery: Super Jack 80 PC to 180 PC, Haitian 160, Haitian 200(2 no.s), Haitian 250 (8 nos.), Haitian 120 (4no.), Haitian 150 (3nos.), FCS Machines 125T-250T (34 no.s), (Microprocessor Machines), FANUC 100T & 50T

Material: Polypropylene, Polystyrene, Poly acetal, HIPS, Poly Carbonate, TPE, SAN and HDPE, ABS

Products Developed: Ball Point Pens, Gel Pens, Stick Pens & Micro Tip Pencils

Clients: SANFORD, WALMART, ITC and TARGET

Nov’99 – May’02: Majestic Polymers, Chandapura, Bengaluru as Production Engineer

Machinery: Windsor 130, Windsor 180, Yan Hing M/C 120.

Material: PP, ABS, PC, HIPS and ACRYLIC

Exide: Vent Plug, Packing Sims 1.8mm – 3.00mm, Battery Container & Battery caps

TVS: Rear lenses, Red lenses, Reflected lenses

Aug’ 97 – Oct’99: SIV-Sen Ready Plast, Madurai as Production Supervisor

Machinery: Windsor SP 180, Windsor SP 130 & Super Max SB 100

Material: Poly Propylene, Poly styrene, HIPS, HDPE & ABS

Product Developed: House Hold Articles, Telephone Junction boxes and audio cassette cover

Key Result Areas:

Heading the Operation and Maintenance of plant and end-to-end activities

Preparing project baselines, monitoring & controlling projects with respect to cost, resource deployment, time overruns and quality compliance to ensure satisfactory execution of projects

Supervising all elements of manufacturing & plant maintenance in the project on a monthly, weekly & daily basis; assessing & analyzing production methods by following product specifications & quality control measures

Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays & adjusting schedules to meet deadlines

Establishing SOPs and policies for the engineering & technical work and adhering to all organizational rules & regulations to achieve organizational goals; providing necessary support for Job Safety Analysis (JSA) /Risk Assessment

Executing project engineering including installation, commissioning & testing of equipment and condition monitoring & predictive maintenance of critical equipment along with corrective actions to avoid breakdowns

Managing the procurement of material by preparing monthly/ weekly schedule considering orders in hand, resource requirements & customer delivery dates in SAP; arranging & procuring spare parts for overall maintenance activities

Developing & negotiating with vendors for right sourcing; evaluating vendors performance in terms of quality, delivery and service for achieving cost effective purchases of machine/equipment suppliers; raising purchase orders for supply & work orders for services

Troubleshooting problems during the process from fabrication, inspection, testing, rectification, erection and commissioning

Actively detecting faults, responding to breakdowns & repairing equipment in order to reduce the breakdown time; supervising with Engineering & Technical Staff

Checking & verifying the bills put by various contractors within due dates

Ensuring compliances, legal compliances and engineering procedures

Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of project targets; ensuring safe & healthy work practices & health / safety management systems

Operations and Maintenance

Quality Assurance & Control

Root Cause Analysis

Production & Manufacturing

Operations

Process Improvement

Project Planning & Implementation

Safety Management

Procurement & Vendor Management

Resource Optimization

Achiever

Learner

Communicator

Analytical

Planner

Thinker

PERSONAL DETAILS

Date of Birth: 1st June 1975 Languages Known: English, Sourashtra, Tamil and Hindi & Kannada

Present Address: 1/489 MGR Nagar, Mookandapalli, Hosur – 635126, Tamil Nadu

Permanent Address: 86A, Munichalai Road, Madurai. - 600009 Tamil Nadu

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