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Project Manager Program

Location:
Mentor, OH
Posted:
January 17, 2024

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Resume:

MAX Z.MATTESON

ad2un1@r.postjobfree.com

*** **** ********** ******, ***********, Ohio 44077

216-***-****

EDUCATION

B.S.Ch.E. University of Missouri – Columbia, MO. 5/1982 MBA Pepperdine University – Malibu, CA 5/1989

Pgm Mgmt. – Certificate -Kent State University – Kent, OH 2/2013 OSHA - HAZWOPER - Cleveland State University – Cleveland, OH 10/2007 ISO-9000 Certification - California State University – Northridge (CSUN) 12/ 1998 EXPERIENCE

Cleveland Cliffs – Cleveland Works 1555 Harvard Avenue, Cleveland OH 44105 Project Manager – Maintenance Engineering Utilities (MEU) 7/12/2021 – Present Project Manager

• Facility Oxygen Outage Coordinator/Procedures/ Oxygen Cleaning Inspection

• Emergency Installation – Independent Zinc Waste Water Treatment System ($ 5M) o Design/ Procurement/ Installation/ Operation Procedures [2 weeks Execution]

• Facility MEU Critical Structures – Inspection/ Repairs / Corporate Status Reporting

• Sludge Pump/ Piping System Upgrades – 3D Camera Scanning/ Navis Works Piping Model

• Sludge Vacuum Filter Drum - Procurement /Installations

• Facility Steam System Repairs [Isolation Procedures/ Repairs/ Improvements]

• City Water System Upgrades/ Back Flow Preventer Shelter [Fnd./Elec/Bldg.] Installations [11]

• Oxygen System PRV Building Upgrades

• Total Capital Projects Managed – (54) Project Budget Generations, Cost Estimates and Project Implementation Planning, Project Capital Justifications, Budget Control, Procurement, Project Execution and Project Accounting Closures

Supervisor – (Pipe Shop)/ Technical Consultant of Utility Piping Systems and Maintenance Activities

• Backflow Preventor Testing and Reporting

• Underground Water Line HDPE Pipe Fusing/Fire Hydrant/ Fire Protection System Installations

• Coordination of Outside Contractors/ USW 979 Union Trades Lubrizol 155 Freedom Road, Painesville, OH 44077

Program Manager – Asset Services Group 4/30/2018 – 6/15/2021 Design/ Construction of New Infrastructure/ Fall Protection

• $ 6.9 M New Product Production – Designed/ Installing Processing Tank, Tank Chiller System, Storage Tank, Rail and Truck Loading (Pumps, Vacuum Controls, Emergency Venting, Loading Arm Systems, Ball Clearing Lines, “No Release to Water”– Residual Organic Disposal System, Fall Protection, Overfill Protection) [Completed in 1 Year – Under Budget]

• Designed and Installed New Lubrizol Standard - Flammable Liquid N2 Padding and Venting System for Rail Car and Tank Truck Unloading (Installed at 9 Locations)

• $ 1M New Rail Spot Unloading Platform - Designed/ Installing Rail Spot System (Structural Steel Platform, New Pipe Rack Segment, Pumps, Loading/ Unloading System, Ball Clearing Lines, Gangway Fall Protection [Completed in 1 Year – Under Budget- Co-currently]

• $ 2M New Tank Farm Tank Truck Unloading/Loading System – Designed/Installing New Tank Service Platform (150 ft), Re-location of Tank Unloading Pumps (14) and Transfer Piping, Mobile Safety Gangways (3) with Safety Enclosures [System Design Only – Project On-Hold]

• Design and Installed New Rail Car Ergonomic Off-Loading System Prototype

• $ 250K Re-Design/ Install Tank Farm Cat Walk and Access Ladders to 2018 OSHA Standards

• Design/ Installed Painesville Plant Fall Protection Upgrades (Safety Ladders, Safety Platforms, Lapeyre Stairs, Fall Protection Life Lines, Non-Penetrating Tank Guard Rail Systems, Rail Car Safety Bridge Upgrades w/ Enclosures.)

• Re-Designed Rail Car Loading Arms and Vapor Recovery Systems

• Design and Installed New Rail Car Track Pan Spill System to meet EPA Requirements

• Total Capital Projects Managed – (38) Project Budget Generations, Cost Estimates and Project Implementation Planning, Project Capital Justifications, Budget Control, Procurement, Project Execution and Project Accounting Closures

• SAP Hana/Fiori, Emerson-Delta V Controls, PI Software, eTQ Software, PlantVIEW, AutoCAD Hi Tecmetal Group 1101 E. 55th Street, Cleveland, OH 44103 New Product Engineering Manager / New Facility Construction Manager 10/26/2015 – 12/21/16

- Design/ Construction of New Heat Treatment Facility and Management of Equipment Installation

• Design / Const. Mgmt.– High Tech Aero Facility Expansion (Project Cost $ 2.5 M)

• Regulatory Compliance Liaison with State and Local Agencies

• Design of Plant Facilities/ PIDs/ Electrical and Equipment Layout. - TurboCAD

• Electrical Design of Plant Electrical Infrastructure Upgrade to 36.3 KV Primary and 2,000 KVA Transformer

• Procurement and Installation of Electrical Capital Equipment/ Pumps/ Facility Infrastructure

• Cooling System upgrades and Pump VFD Programming ABB

- New Product Development / R & D Lab Equipment Installation / Engineering Management

• R & D Electroplating / Electroless Plating – Nickel & Copper on Vitreous Carbon

• Engineering Projects Production Control and Expediting.

• CAD Design of Fixtures and Braze Assemblies. – TurboCAD, SolidWorks

• Design of Braze Joints and Fixture for Sandia Lab – Experimental Microwave Guide

• Design of Heat Exchanger Braze Technique for Alphabet Energy – Waste Heat Re-claimer

• Repair and troubleshooting of Coherent – Meta-10C - Laser Machining Center

• Coherent Meta – 10C - Laser Machining Center Programmer and Operator

• CAD Design of Laser Cutting Tool Paths and Engraving to Aerospace Stds. - Laser Link Mesocoat 24112 Rockwell Drive, Euclid, Ohio 44117 Facility Manager/ Safety Mgr. / Purchasing Mgr. 5/15/2011 - 10/2/2015 Design/ Construction of New Facilities and Management of Equipment Installation and Maintenance

• 40,000 Sq. Ft - Oil & Gas Line Pipe Cladding Production Facility Recife, Brazil [Design] ($ 20M) 4 MW Hydrogen Fuel Cell Facility Electric Supply/ Pipe Handling Conveyor System / Material Flow

• 11,000 Sq. Ft – CermaClad R&D/ Oil & Gas Line Pipe Cladding Demonstration Facility ($ 4 M)

• 4,000 Sq. Ft – CermaClad R&D Facility ($ 1.5 M)

• Northern Alberta Institute of Technology (NAIT) – CermaClad – Wear Resistance R&D Facility ($ 2 M)

• University of Akron – Plasma Fusion R&D Facility ($ 1.5 M)

• PComP Thermal Spray System Equipment – Installation/ Upgrade

• CAD Design of Facilities/ PIDs/ Infrastructure – TurboCAD

• Re-Designed US-Bureau of Mines Bomb Calorimeter (Dr. Cashdollar - 200 psi Design) to 1,000 psi Over Pressure Design for Dept. of Defense Project. ATF Explosives - High Explosives Licensed. Operations Management of Facilities – Eastlake/ Euclid/ Univ of Akron/ Northern Alberta Institute of Technology (NAIT)

• CermaClad Product Line – Blasting/Slurry Coating/Plasma Arc (HDIR) Cladding/ Machine Shop Support/ Equipment Maintenance

• PComP – Material Sourcing/ Attrition Milling/ CVD/ Sintering/ Electro-less Nickel Plating

• FANUC Robot Control Programing Management for Precision Movement for Plasma Arc Lamp

• Rockwell Automation Logix 5000 – Software Installation/ Troubleshooting/ Editing

• VFD Programming for Material Process Control of API 40 ft. Oil Pipe Cladding Facility - ABB Safety Manager – OSHA Safety Compliance/ EPA Compliance/ Waste Water Compliance Powdermet 24112 Rockwell Drive, Euclid, Ohio 44117 Facility Manager/ Safety Mgr. / Purchasing Mgr. / Quality Mgr. / Security Officer 5/15/2005 - 3/10/2011 CVD Process Operations Management

• Design/ Installation and Operation of CVD Fluidized Bed Reactors/ CVD Rotary Coating Reactors/ Fast Fluidized Bed (FFB) CVD Reactors

• Generate Reactor Requirements/ Run Procedures/ Deposition Rate Calculations for CVD Precursors to deposit [AL/ ALCl3 B/ C/ Cu/ Co/ Si/ Fe/ Ni/ Re/ W/ WC/ Zr/ SiC/ SiN / TiC and TiN] coatings on Metal and Ceramic substrates.

• Shop floor Management of Chemical Vapor Deposition (CVD) Processes

• Generated Process Work Orders / Equipment Maintenance Procedures Program Manager - Lithium Iron Phosphate Cathode Production (TJ Technologies)/ Synthesis of α-Alane

(AlH4)/ PComP Thermal Spray Powder Development/ SiC CVD on Synthetic Diamond (Diamond Innovations)/ Various R&D Toll Processing CVD coating on Various Substrates and New Production - R&D Facilities Design-Construction and Equipment Installation. Design/ Installation / Operation & Maintenance of Process Equipment

• Fluidized Bed Reactors – Chemical Vapor Deposition (CVD)

• Roll Mills – Mino G. Battista

• Heat Treating & Sintering Furnaces – High Vacuum and Tunnel

• 1,000 Ton Press Linear Injection - Harwood

• Extruders – Re Hot Gas Valve Pentiles

• Thermal Spray Systems – Plasma/ HVOF and Cold Spray

• Powdered Metal - Particle Spray Dryers – GEA Niro Production Minor Operations Management

• Shop floor Management of Chemical Vapor Deposition (CVD)

• Generated Run Procedures/ Work Orders / Rig Requirements / Maintenance Procedures

• VFD Programing of Pumps and Motors – ABB, Minarick, Leeson, Baldor, Magna Tek, Mitsubishi

• Furnace Controller Programing – Omega, Omro / n, Lindberg, Honeywell, Thermcraft, Thermolyn, Deltek.

• Rockwell Automation Logix 500 – Software Installation/ Troubleshooting/ Editing and Validation Quality Manager – Developed/ Implemented Company ISO-9000 Manual Safety Manager - – OSHA Safety Compliance/ EPA Compliance/ City of Euclid Waste Water Compliance/ MSDSs / Chemical Procedures for (Pyrophoric/ High Hazard Chemicals/ Acid Etch / pH Neutralization/ Explosives Handling)

Security Officer (US – Secret Clearance) – responsible for administering company’s Classified Program Compliance.

Technology International 2103 River Falls Drive, Kingwood, TX 77339 Engineering Consultant (Smith International – Houston, TX) 8/2004 -9/2004

• Designed and Developed Equipment and Procedures for Chemical Vacuum Infusion of Ceramics for re-enforcement of Synthetic Diamond Oil Drill Bit Cutter Head Inserts ALCO Precision Inc. Chatsworth, CA

Quality Manager / Acting General Manager 1994/2004

• Generated Manufacturing Travelers/ Quality Inspection/ Installed MRP System

• Acting General Manager during owner’s international travel to Israel

• Negotiated three (3) long run manufacturing contracts/ Upgraded Fadel 4020 Vertical Mill Michigan Dynamics Santa Monica, CA

Engineering and Marketing Manager 1993- 1994

• Dynapour Product Manager / Marketing Manager and Engineering Design Manager Pacific Multitech Monrovia, CA

Technical Writer 1992 - 1993

• Generated Electrical Workmanship Manual – Sony Trans Com – In-flight Televisions

• Reliability Analysis – Canadian Troop Carrier – GPS Garmin Electronics The Marquardt Company Van Nuys, CA

Program Manager/ Sr. Development Engr. / Wind Tunnel Development Engr. 10/31/1983 – 12/31/1992

(Labor Union Shop)

• Program Manager – Navy Std. Tow Target System (NSTTS)-RMK-34, 35 ($ 13 M Program) o Developed Navy’s 1st DVD Interactive Training Program for Pilot Tow Target Operation o Managed Over Budget/ Delinquent program to Under Budget/ On-time Delivery of Equipment to deploy on the USS Roosevelt

o Managed Program through TechEqual/ OpEval Navy Approval o Generated US Navy - Depot Level Maintenance Manual

• Sr. Development Engr. – Hughes –Space Defense - SDI - LEAP Program (THAAD Precursor)

• Sr. Development Engr. - X-30 NASP Program – Lead Propulsion Engineer – P&W Scram Jet Testing

• Sr. Development Engr. - DARPA Copper Canyon Program – Mach 8 Wind Tunnel Scramjet / Liquid Air Cycle Engine (LACE) Testing /Project Engr. Wind Tunnel Upgrade ($ 5 M Project)

• Development Engineer - Taiwan Fighter Aircraft – Garrett Turbine Afterburner Program

• Security Clearance – (Top Secret) – COMSEC/ Tempest

• Wind Tunnel and Rocketry Test Cell Design/ Construction Management (PIDs/ Thrust Stands)

• Engineering Special Projects – Tiger Team Member

• VP Engineering’s Representative for Company Wide Computer Modernization Program (Conversion of Engineering Mainframe usage to Personal Computers for Data Analysis)

• Data Acquisition System Design / Procurement and Calibration Conformance (NIST) for Tempest Level Security



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