AJIT KUMAR SAMAL

AJIT KUMAR SAMAL

Safety Manager

Balco, Korba

Chhattisgarh

E-mail: ad2p79@r.postjobfree.com

PIN: 495671

Mob. No: 809-***-****/637-***-****

OBJECTIVE:

B.sc (PCM) with PDIS & PGDHSE and having Diploma mechanical engineering with strong communication skill and B. tech (Mechanical)

Personal Statement:

I am having 14.10 years’ experience as a safety professional in the field of EPC Project and process of Alumina Plant, Power plant, Petro chemical plant, cement Industry and in Tier Industry.

Field Of Experience:

1. Aluminium plant dismantling with heavy structure (Balco,Korba) -11 months

2. Aluminium plant Green field project (Balco,Korba) - 2.8years

3. Thermal Power plant project ( Doosan power plant, Raipur ) -05months

4. Oil & refinery (BCPL Project, Assam) – 03 months

5. Technical vehicle O & M with Furnace & conveyor Maintenance, Shut down - 1.2Months

6. Thermal power plant project (Tata power kalinganager, ODISHA)-01year

7. UTCL Cement power plant project (Patliputra cement, Patna)-06months

8. MRF power plant project (Tirchy Expansion project)= 03months

9. Aluminium plant O & M (Vedanta,Jsg,Odisha)- 3.08 months

10. Alumina plant O & M (Balco,Korba)- Continuing from Aug 2020

EDUCATION

•PDIS Completed from Best institute of industrial fire & Safety College of Rourkela, Odisha 2018-19 with 73.5 %.

•Post graduate diploma in health safety and environment from NIFS (National institute of fire engineering and safety management) at Rourkela, Odisha in 2008 to 2009 with 68%.

•Diploma mechanical from Institute of mechanical engineer from Rourkela, Odisha in 2013-2015 with 54.8%.

•B.sc in PCM from Neelashaila Mahavidyalaya, Rourkela, Odisha Sambalpur University in 1994 -1997 with 55.8%.

•+2 Science in PCM from Aeronautical commerce Arts & Science College from Sunabeda, Odisha in 1992-1994. With 48%.

•10th from REC Campus high school, Rourkela, Odisha with 58%.

•First aider from NSC, Vedanta, Jharsuguda 2016 for Lifetime.

•Scaffold inspector from Cholas Mandalam MS services2017.

•B.tech (Mechanical) from Sundergarh Engineering college (BPUT),Odisha 2023

•“Train the trainer” certification course from Du Point Sustainability services plus on 2022.

•“Action Employees can take” one day training program from Du Point Sustainability Services plus on 2022.

•Vehicle & driving standard certification course from Du Point Sustainability services plus on 2022.

• OSHA Safety Certificate from Project Management institute of Pennsylvania through Naukri e -learning

• Construction Health and Safety Technician (CHST) from Project Management institute of Pennsylvania through Naukri e -learning

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• Safety Trained Supervisor (STS) from Project Management institute of Pennsylvania through Naukri e -learning

KEY SKILLS

Key Responsibilities:

Safety Implementation/organize and coordinate with departmental head & Monitor Implementation of safety practices at site to achieve Zero Harm target-

Site Inspections, develop checklist, monitor the implementation, conduct Departmental meeting.

Emphasis on use of PPEs.

Generate and review of reports & analysis of accidents.

Conducting training program, arrange external audit & training program.

Displaying MSDS in respect of every hazardous substance.

Displaying safety poster at work location.

Displaying jsea/hiradec/sop/smp in local and Hindi languages at work area.

Sharing incident with employees at site with display board.

Verifying the CAPA compliance at site as per injury.

Develop Site Safety Action Plan, JSEA, HIRADEC etc. regarding all activities,-

Preparing Erection Plan, Lifting Plan etc.

Preparing SWP, SMP, SOP, HIRADEC, JSEA & reviewing by Site Head.

Preparing Monsoon Plan, summer plan and winter plan, HSE plan with ERP on site and off site.

Safety Promotion, formulate programs related to safety in order to motivate employee,-

Suggestion scheme on safety quiz, poster, rewards & recognition.

Display boards, posters/slogans & making Assembly Point.

Safety pledge, every month involving all employees.

Awareness campaign.

Plan & prepare budget.

Celebrating different type program like NSW, NFD, road safety week, environment day etc.

Development of Safety Procedure, Investigation & analysing accidents to develop standard practices of safety,-

•Identify hazards, control measures of hazards.

•Audit practices, interactive suggestions.

•Cause of accident & preparing RCA & CAPA of all .

•Identifying areas of unsafe conditions/ Acts.

•Recommending action plan.

•More focusing on Nm & UA.

Statutory Compliance-To monitor compliance of statutory requirements pertaining to safety rules & regulations,-

•Organize safety sub-committee meetings.

•Organize inspection of equipment’s as per safety norms i.e. lift, hoists, cranes, electrical, machineries etc.

•Organize report of accidents & send to HR Dept.

•Conduct mock drill to check emergency preparedness.

OHSAS-Development review & improvement of Occupational Health Safety Assessment Services-18001 system to achieve high standards of safety,also follow factory act 1948,BOCW Act 1996 and maintaining all legal documents as per construction and process plant

•Development of systems.

•Regular audits, review & improvements.

SPECIALIST IN DIFFERENT TYPE OF TRAINING:

•Height trainer with rescue system.

•Confined space training for entry and rescue.

•Induction training to all staff and workers.

•Fire drill to all workers.

•Mock drill for emergency.

•Material handling, cylinder handling, machineries safety training etc.

•Basic electrical training and connection details.

•Erection and dismantling of scaffolding.

•Preparation of stair case/Ladder as per safety.

•Train to make hand splice sling.

•Training for rigging practices, signalling, maintenance etc.

•Training for Refilling of fire extinguisher at site of DCP and foam type.

•Training for hot work, excavation training, Hydro test, blasting, painting, insulation, crane safety, earth-moving equipment and pickling of pipeline, work on live electrical safety etc.

•Specialist in dismantling also.

•Training for First Aid.

•LOTOV & Isolation training.

•BBS training.

•Training to achieve Zero Harm Culture.

•Training on DDT & BTW to vehicle operator.

•Leader in VSAP audit of Vedanta group for all Modules.

Employment:

Job title: Safety Manager

Company: Pradhan Associates Pvt.Ltd

Location: Balco. Korba, CG

Dates of employment: Aug 2020 to continue

Present on TBT as per schedule on daily basis.

Cross check the permit with all other documents on daily basis.

Conduct cross audit of area with concern in charges on monthly basis.

Audit the critical zone of FTP, AHS & pot room area.

Participate on SOP/SMP/HIRDEC Revision with clients.

Organise different type of motivational program among employees.

Participate in different type of improvement project i.e. CaSHe & kaizen project.

Organise the weekly safety review meeting to review the site status.

Track the reporting status of leading indicator & lagging indicator of organisation.

Daily field visit and send report of VFL to the concern dept.

Daily safety report and all critical job plan share with customer.

MIS prepare & submit as per requirement.

Participate in VSAP, IMS, and ISO Audit of our internal & customer.

Conduct safety training as per monthly schedule.

Conduct campaign month wise on all area.

Conduct fire refresh training month wise.

Safety planning with all documentation related to safety, health & environment.

Coordinate client with all safety concerns.

Lead on safety standard & all module documentation of Vedanta.

Involve in AO module also as per safety requirement.

Job title: Safety Engineer

Company: Lizmontagens India Pvt. Ltd

Location: Vedanta Alumina & power Ltd. Jharsuguda, Orissa

Dates of employment: 7th Oct 2016 to 7th May 2020

Conducting toolbox talk on all location with the concern site engineer.

Ensuring PTW system of all sites with checklist as per customer requirement.

Spot counselling of employees for any safety violation &noncompliance.

Sharing RCA of all incidents among all to stop the reoccurrence.

Inspection of all machineries as per checklist.

Maintain the tools and tackles details with certification & colour code.

Organizing different type of training session among worker& staff.

Organizing motivational program and initiatives on monthly basis.

Maintain the stock list of PPE’s in store to deal with emergency.

Conducting audit with customer in different location to develop safety culture.

Follows the standards like ISO 9001, OSHAS 18001 and ISO 14000, ISO 14001.

Reporting every UA/UC/NM on portal of Vedanta with compliance status.

Follow the Vedanta standard, policy with LSR.

Deal with client related to safety issues.

Maintaining the legal documents as per BOCW & FACTORY ACT.

Taking initiative for Health Safety & Environment improvement & awareness.

Celebrating SEIRI day monthly wise.

Preparing JSA/SOP/SMP/HIRADEC/HRA/SGE with the help of different dept.

Preparing Skill matrix of all employees.

Maintaining 5’S on shop floor /Office area/Store.

Giving support to client on AO, IMS & VSAP audit.

For developing knowledge, we are also conducting different type of campaign.

Also conducting Housekeeping drive on weekly basis.

Scaffolding erection & dismantling training with certification.

Molten metal handling

Technical Knowledge:

Pot relining, de-lining for production of Alumina.

Power ON & Start-up of pot before production start.

Volt drop correction on live pot.

Co-operate in the process of Alumina operation.

Metal cutting on live pot by taking shut down.

Oxy Lancing of Alumina metal on pot, furnace and courtyard.

Redressing & Operation on Live pot.

Relining of ladle for liquid metal transporting.

Cleaning & maintenance of ladle for operation.

Job title: Safety In charge

Company: Ask-Ehs engineering & consultancy

Location: MRF Trichy ( Wartsila India) Thermal Power Plant

Dates of employment: Aug 2016 to Sep 2016.

Wartsila India Ltd. Diesel engine Installation with commissioning and chimney erection of power plant.

Follow the factory act 1948 of a process plant as per TN factory Rules 1952.

Co-ordinate execution dpt. for preparation of JSA/SWP/SMP/HIRA of job.

Conducting toolbox talk on daily morning with the presence of supervisor.

Preparing Lifting plan of erection.

Preparing Risk assessment of job with execution.

Deal with the client regarding any safety issues.

Also, support them on height work as per client requirement.

Also conducting Fire demo training among worker.

Coordinating with electrical installation.

Coordinating in Scaffolding Erection to the team.

Coordinating the team in commissioning & start up the Diesel Engine.

Coordinate them during Oil Tank fabrication, erection & Commissioning.

Monthly documents preparation asper HO requirement & for Client.

Inspection of all machineries asper checklist monthly wise.

Maintain all legal documents asper factory act with client.

Technical Knowledge.

Over oiling of Diesel engine.

Acid handling & pickling.

Hydro test of oil Vessel.

Structural erection up to 80mtr.

Electrical installation.

Welding on pipeline.

Job title: Safety in-charge

Company: Ask-Ehs engineering & consultancy

Location: Patliputra Cement,Patna (Bihar) Aditya birla (Wartsila India) Thermal Power plant

Dates of employment: Feb 2016 to July 2016

Wartsila India Ltd.was doing Diesel engine installation and commissioning with maintenance of power plant

Train workers with staff regarding safety induction, safety procedure, JSA, SWP, HIRA, height work, confined space training, mock drill, ERP, Fire drill etc. and to follow the documents provided by customer.

Preparing all the documents related to safety and maintaining as per schedule.

Conducting daily toolbox talk, PTW inspection, audit with site manager, inspection of all machineries using at site etc.

I am also preparing Lifting plan of all erection with P & I diagram.

I am conducting safety committee and distributing responsible among all to take decision of safety issues daily wise with the help of site manager.

Organizing MOM among subcontractor with the presence of different department of site.

Deal with customer regarding safety concern and compliance on spot, co-ordinate the project staff in field.

Preparing basic electrical safety system and build on site.

Preparing single lay out diagram for electrical connection.

Periodical checks up of all electrical connection as per norms for Earth pit, RCCB/ELCB, panel, MDB, SDB etc.

Follow the ISO standard of cylinder handling & storage, Oil storage, OSHA etc.

Maintaining the legal requirement of customer as per BOCW/Factory act.

Train & guide the scaffold to erect & dismantle the scaffold.

Job title: Safety officer

Company: Ask-Ehs Engineering & consultancy

Location: Tata steel, Jajpur,kalinganagar, Odisha (Siemens Ltd.)Thermal power plant

Dates of Employment: Feb 2015 to Jan 2016

Siemens Ltd was doing erection & commissioning of Steam Turbine of

67.5MWx3 Power Plant.

My role is here to co-ordinate the site Execution with client regarding all safety measures as per Requirement.

Ensuring the safety documentation like PTW, HIRA, and SOP, ERP preparedness as per activities.

Checking the healthiness of all tools & tackles, machineries, vehicle used at site.

I ensure the competency and expertise of worker who are going to engage at site.

I also ensure the visual safety in working area. I ensure positioning of crane during erection and its Test certification validity with load chart and p & I diagram of erection with lifting plan.

I also ensure the electrical installation both in temporary and permanent connection.

Follow the OSHAS 18001, ISO 14000, ISO 14001 and ISO 9001 with all statutory documents of project. Training to the worker, supervisor including staff also.

I am conducting minutes of Meeting monthly with the contractor and Kick of meeting before start of project.

I also look after the electrical instrumentation testing procedure like ELCB/RCCB, DB, SDB, Earth pit megger with welding machine calibration before take into work with the help of electrician. I am also conducting different types of audit with the execution and site in charge to build zero harm culture.

I also organize different types of motivational program between worker and staff to improve the quality of safety.

I also maintain the CTS system of project, gas cylindrical rule, traffic rules, explosive rules, petroleum rules etc.

Technical Knowledge:

Erection of Turbine with commissioning.

Steam line Hydro test & pneumatic testing.

Scaffolding erection with certification.

Different type of welding (3G,6G) on critical position.

Hydro test of pipe line with pneumatic test also.

Job title: Safety officer

Company: P.N.Engineering & services

Location: BALCO, KORBA.C.G

Dates of Employment: December 2013 to January 2015

PN Engineering was doing the O & M of technical vehicle, Cast house furnace, EOT crane, WMI crane and Conveyor’s .

I was working as a safety officer since December 2013 to January 2015 in process plant maintenance with mechanical and electrical department of technical vehicle shop, cast house, pot room and silo area also.

I was doing daily 5 min’s talk with the worker regarding the issues of last day and the activities plan for same day.

I also discussed the Shop floor housekeeping, use of ppe’s during work and 5’S maintain at work place.

I was Preparing HIRADEC for every activity and share it with the worker on training session.

I was also inspecting the entire technical vehicle as per safety checklist and reporting to the execution or maintenance in charge for compliance.

I was also submitting the monthly documentation of vehicle shop to the head of execution regularly.

I was also taking initiatives for development of worker, shop floor, vehicle operation etc. I was also focus on housekeeping and visual safety of shop floor.

I was also making a safety park for the development of zero harm culture.

Awareness regarding molten material safety.

Technical Knowledge:

Technical vehicle maintenance at vehicle shop.

DDT training with BTW training to operator.

Tracking the operator.

Maintain their fatigue management.

Inspection of vehicle as per schedule & reporting to technical in charge.

Conveyor Maintenance of Cast house.

Maintenance of Furnace, launder & conveyor of cast house.

Job title: Sr. Safety officer

Company: Lloyd insulation (I)Ltd

Location: Doosan power Plant, Tilda (Raipur) and in

BCPL Project, Dibrugarh, Assam

Dates of Employment: April 2013 to November 2013

Every day morning my work was to conduct toolbox talk with the worker and discussing the last day safety issues.

I was ensuring the permit system daily wise with the execution team.

I was preparing job safety analysis &HSE plan for activities and it was to be approve from the client before start of any work.

Attending the monthly meeting with client.

I also worked as a first aider. I was maintaining all the documents as per needed by client (EIL) at BCPL project.

I was conducting the monthly meeting internally also.

For motivation among worker, we are organized motivational program monthly wise in our entire site.

Reporting of incident /Near miss/UA/UC regularly with its compliance report (CAPA).

Technical Knowledge:

Installation of insulation on pipeline at different height by erect scaffold.

Sheeting after insulation.

Insulation inside boiler & outside boiler with sheeting.

Casting on Boiler chamber entrance.

Scaffolding erection & dismantling training with certification.

Job title: Safety officer

Company: Indfab projects Pvt. ltd

Location: BALCO, Korba, C.G

Dates of Employment: August 2010 to March 2013

Preparation of methodology, JSA, sop, GRA, emergency preparedness plan, monsoon plan, winter plan, summer plan.

Arrangement of safety meeting, induction to all workers, training to supervisor, operator, electrician, inspection of all tools and tackles, machineries.

Maintaining all documentation related to safety, audit report, monthly report preparation, electrical audit & inspection.

Preparation of SLD, ELCB/RCCB testing, mega ring of earth pit with preparation, measuring of illumination level, compliance report, investigation of accident/incident.

Fire demo, commissioning, start off, height training, scaffold inspection and training, excavation training, kick of meeting, mock drill and rescue.

Lift plan, Induction, screening, confined space training, noise level check off etc.

Specialist in aluminium plant erection and dismantling of structure with civil work.

I was also conducting internal meeting, follow ISO9001, ISO14001, and ISO18001.

Job title: Safety steward

Company: LARSEN & TURBO (ECC division),HYDERABAD CLUSTER

Location: BALCO, Korba, C.G

Dates of Employment: September 2009 to July 2010

I was inspecting of all vehicle, Earth moving equipment’s, auditing of site, induction of worker, refresher training, fire training, height work demo, guidance of all steward, electrical inspection, gas cutting inspection, welding m/c inspection, civil work, excavation, scaffold inspection, concreting safety, stair case inspection, ppe’s inspection, ptw preparation, follow the cardinal rules of client, maintaining the road safety rule and regulation, deal with client regarding safety, motivational program etc.

Job title: Civil supervisor

Company: Damodar Engg. Pvt. Ltd.

Location: Rourkela,Odisha

Dates of Employment: September 1997 to march 2008

Workers responsibility.

Supervision of work.

Planning of work.

Store worked with payment.

Erection of scaffolding.

Pilling.

Excavation.

Shuttering.

•PERSONAL VITAE:

Father’s Name :Kamala kanta samal

Date of Birth :9th June 1977.

Hobbies : Search for new things to share, Playing Cricket, chess, badminton

Languages Known : English, Hindi, and Oriya & Bengali

Marital Status : Married

Required to join : 01 Month

Years of Experience : 24.01 years

In Safety field : 14.10 years

PERSONAL INTERESTS

I am interested in browsing of internet for new things to share the knowledge among employees during training. I am interested to play cricket, chess, cards etc. During my leisure time, I enjoy to see WWE/high lights of cricket / listening old song.

DECLARATION

I hereby declare that all the information given above is true and was in my knowledge.

Date: 08.01.2024

Place: korba,CG

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