* ***** ** ********** ** resource management and coordination to ensure product quality in the

development of new projects for the automotive industry, from its planning to its release focused on lean manufacturing and improvement based on measurable results. Process Engineer / Launch Engineer

Puebla, July/22 – December/23

• Standardized work sheet implementation (SWS, JBS, JES).

• Improvements in drilling process, tooling lifetime improvements.

• Reported weekly report from perforated pipes process.

• Leader between New Zeeland supplier SANDERSON and Tenneco (perforated process).

• Savings during 2023 around 750 KUSD.

• PFMEA coordinator.

• Plant layout responsible (Autocad).

• Released of new packaging standards for new process/projects.

• Communication with several local suppliers, urgent works and following internal works.

• Feasibility analysis new projects, layout proposals and capacity analysis.

• Action Register of new projects weekly tracking (VW, Stellantis, GM, Caterpillar) according APQP methodology.

• Engineering changes responsible through Open One system.

• Coordinate work team for first runs, process releases, first delivered parts. Project Leader

San Luis Potosi, Oct/21 – July/22

• Managed G20LCI program (BMW), injected parts as bumpers.

• Prepared and attend stress tests and official s Pre PZS with customer (40 molds).

• Directly communication with QMTs and BMW.

• B2B portal from BMW key user (PQM, IPQ, TEREG).

• Reported weekly report from project status to BMW.

• Achieved releases during project building phases with no delays. Senior Process & Projects Engineer (May/20 – Oct/21)

• Leader of projects and process G42, G87 and G20 LCI programs (BMW), JIS and TESLA bumpers line.

• Obtained IATF 16949 Certification with 0 nonconformances in Assy.

• Leader between chinnese supplier JJAT and Minghua MX. ADRIÁN

ROJAS ZAPOTITLA

INDUSTRIAL ENGINEER

22 21 60 75 63

ad2one@r.postjobfree.com

Adrián Rojas Zapotitla

adrianr0jaz

DATE OF BIRTH

30/07/1991

CIVIL STATE

Married

PLACE OF RESIDENCE

Puebla

Industrial Engineer with

Speciality in Manufacturing

and Business Development

processes

Instituto Tecnológico de

Puebla

2009-2013

Lean Manufacturing Diploma

Management & Technology

2015

CONTACT

SOCIAL NETWORKS

PERSONAL DATA

EDUCATION

PROFILE

WORK EXPERIENCE

• Industrialization of 13 machines (Gluing, Punching, Welding, Assembly and Inspection machines) and PTL system, CMK studies for releases.

• Training people in assy full process.

• Leader of 8D`s solving problems.

• Responsible for PFMEA Assembly Process in JIS for BMW, Punching of bumpers for TESLA and Grilles for VW, with AIAG methodology 4th Edition and PFMEA AIAG & VDA 1st Edition. Project Leader

Tlaxcala, Oct/18 – Jul/19

• Managed the G20 program (BMW) Covers in fabric, vinyl and leather.

• Managed launch plan using Core Tools (APQP, PPAP, AMEF).

• Managed customer-specific requirements (VDA).

• Managed changes during product development phases.

• Managed customer demand for the first 3 months after SOP (ramp up).

• Planned project schedule and identified critical points of the program ensuring the launch of the program.

• Maintained direct communication with LEAR SLP and BMW customers, meeting attendance, workshops and official events.

• Coordinated Run@rates with customers (Lear SLP and BMW) in OK status.

• Managed alternate packaging evaluation and approval with Tier 1.

• Coordinated the purchase and commissioning of machines and tooling.

• Secured project KPI's (deliveries, safety, cost and quality) within the target.

• Managed the project plan (Gates, LOP, Risk Assessment, Ramp up).

• Achieved Full Green PPAP approval of the G20 project.

• I ensured APQP compliance at all stages of the project.

• Obtained IATF 16949 Certification with 0 nonconformances in Projects.

• Achieved 57% savings in MOD vs planned.

• Achieved 32% savings in Machinery vs Planned.

• Managed improvement project for productivity increase from 30% to 62%.

• Reduced PPM's monthly from 9000 in January/19 to 150 for June/19.

• Maintained 100% deliveries without delays.

Injection Manufacturing Engineering Leader

Puebla, Jun – Oct 18

• Implemented LPA audit plan in different layers.

• I gave monitoring and compliance to KPI's manufacturing department.

• Coordinated the process of VW (Golf A7), FCA and Nissan injection products.

• Participated in troubleshooting and process improvements (8D's).

• I managed to save 38K USD per year by balancing lines in personnel reduction.

• Coordinated the effectiveness of pending engineering changes worth $240 K USD.

• Implemented development program for injection cell leaders. Injection and Assembly Manufacturing Engineer

Edo. De México, May/16 – Jun/18

• Managed the monitoring to manufacture of assembly stations for HONDA 2XS and GM (AGS).

• Coordinated transfer of 6 Honda 2XP and 2WF assembly cells (Spoilers, Garnish and Grill) and Nissan J02C and L12F (Mudguards) from Magna Celaya to Magna Decoplas.

• Managed the quote of new projects, design of devices and secondary equipment for assembly, cutting and welding of parts.

• Managed suppliers for new project development.

GD&T

ISO 9001:2015 Norm

Ergonomics

Core Tools

PFMEA 4th Edition

PFMEA VDA & AIAG

LISON

Office

AutoCad

SAP

BPC`s

Spanish - Native

English - Advanced

German – Basic

Leadership

Communication

Negotiation

COURSES

SYSTEMS

SKILLS

LANGUAGES

• Participated in the iso TS 16949 to IATF 16949 certification transition process.

• I was responsible for the manufacturing processes of 14 assembly cells with ford, Nissan, Honda, GM, VW customers, 2 ultrasonic welding machines; a JIS production system of Ford B299 front and rear fascias and "Bondcell" sealing area for VW 324, VW 325 and Fiat Electric spoiler.

• Managed automated cell release for ultrasonic welding and assembly of GM Rockers D2UC components.

• Achieved standardized work in injection processes, workload distribution by balancing lines taking times and movements.

• Optimized the MOD under improvement ideas evaluated at $18,000 USD.

• Optimized and participated in the optimization of Injection, molds, assembly and sequencing layout.

• Tracked Ford Q1 and GM BIQS audits.

• I created routes in BPC's for new products.

• I was a leader and responsible for AMEF Injection Processes and Assembly with AIAG methodology 4th Edition.

• I was a leader and member of the Ergonomics and Industrial Safety Committee. Industrialization Engineer

Puebla, Mar/14 – Abr/16

• Developed technical documentation for VW's A6 GP project.

• Coordinated the design of assembly and release machines: Central grilles and A6 GP grilles with suppliers.

• Developed process flows for new projects and defined MOD capabilities.

• I created a file for calculating capacity for paint line, grill assembly and spare parts.

• Managed packaging approval of the A6 GP project with VW client.

• I was an industrialization leader for new Audi and VW projects.

• Coordinated the design and release of Jigs devices for AUDI customer paint booth.

• Participated in the redistribution of plant layout for the integration of new projects.

• Coordinated the rehabilitation of Jetta A6 NF fascia die-cutting machines as spare parts.

• Evaluated and implemented engineering changes for parts packaging.

• Coordinated the expansion of paint booth with Spanish supplier SISTEM CAR.

• Participated in quality circles achieving a 3% reduction in Scrap reduction in line paint.

• Audited paint consumptions in SAP and corrected in more than 100 part numbers.

• Managed the manufacture of offices for new project administrative staff.

Contact this candidate