R.RAMESH

ad2jh2@r.postjobfree.com

Mobile-91-735*******

Profile summary

Result-driven and dedicated with 20+ years of experience in planning and Leading the operations involving wide range of manufacturing environments. An Enthusiastic, proactive and smart working professional. Flexible with excellent interpersonal skills, Analytical abilities & Initiative Individual seeking a challenging career with opportunities for performance based on career growth Core Competencies. Excellent interpersonal skills :

Recognized for seamlessly working with customer teams to identify and resolve quality and process issues. Expertise in production Planning control namely OTD, Inventory management, scheduling and preventative maintenance. Implementation of quality system in vendor plants and conducting Audits at regular basis. Created production scheduling system with periodic cost fore casting capability. Strong understanding of ISO 9000 and TS16949.Educate to prevent manual Proven ability to design and enhance processes in support of continuous improvement programs Deployed spot audits and actions for root-cause analysis. Investigations in response to safety and equipment failure.

Skills & Competencies:

i Technical: Green filed projects, Six Sigma & Lean Manufacturing Methodologies, Operational Excellence, Manufacturing Process Improvement and TPM. ii Generic: Good interpersonal skills

Key Responsibilities :

1.Create and implement best practice manufacturing vision, strategy, policies, processes and procedures to aid and improve business performance 2. Manage, Direct, Control and Improve Manufacturing process in Plant. 3. Percolate, Align and Drive organization policy and objectives in the Plant. 4. Develop new strategies/solutions to improve value in product and process. 5. Customer satisfaction with focus on QCD (Cost major) 6. Ensuring safe and productive environment for all Business unit staff(Safety) 7. Drive kaizens and CI projects in Business Unit to improve Employee engagement 8. Effective 4M management in Business Unit

9. Ensure that manufacturing strategies and processes are in place to meet business objectives and operational needs in terms of price, quality and delivery targets and which enables the company to function and compete effectively in the market. 10. Take ownership of the manufacturing policy, guidelines and any associated documents

11. Initiate and develop creative and innovative manufacturing processes. 12. Report on manufacturing activities on a regular basis to the Management team, ensuring accurate and timely reporting of the relevant Key Performance Indicators. 13. Deploying various methodologies to analysis processes and recommending modification to minimize escalations, reduce rejections, Improve operating Efficiency, control variability, cost and reduce cycle time.

14. Organize all production operations to ensure that output and quality targets are achieved.

15. Development and implementation of an Operational Excellence program (Best Practices) which ensured continuous improvement in operations. 16. To implement and culture the Lean manufacturing system, TPM & TQM methodology among the workforce.

PROFESSIONAL EXCELLENCE

A REPUTED APPLIANCES MFG COMPANY

HEAD OPERATIONS - FROM SEP 2021 TO TILL DATE

AFEX TECHNOLOGIES PVT LTD -TRICHY

HEAD - OPERATIONS – JULY 2019 TO JULY 2021

KWANG SUNG BRAKES INDIA - CHENNAI

FROM JAN 2015 TO JUNE 2019 GM - OPERATIONS.

LucasT.V.S .Padi Chennai – 600050

From 2007 to 2015.. Sr.Manager – Mfg @100% Eou.

Sunningdale -Tech Ltd-Singapore…

From 1999-To-2007- Sr.CNC Programmer

S.E.A. Hydropower Ltd Singapore..

From 1996-To-1999-CNC Programmer.

L&T-McNeil Ltd – Chennai.

From 1990-To-1996-CNC-Prog-cum-Line quality.

Std Motor Products of India Ltd…

From 1985-To-1990 Sr.CNC-Technician.

Areas of expertise :

Hands on experience using modern Operational Excellence and Continuous Improvement methods (LEAN, TPM, Sigma, TQM) Production Planning control. Conversant in Production Planning and Scheduling as per customer’s requirements. Strong engineering knowledge and good analytical Skills. Excellent Leadership, Effective man -management, planning and execution and communication skill. 1. CNC-OPERATIONS & PROGRAMMING

knowledge in Setting & programming of Highly sophisticated. 2. WIP-CONTROL : Implementing Lean Manufacturing concepts such as Kanban,Traceability

3. COST SAVING : Reduce the consumable tools like Inserts, Buffing Wheels, carbide cutters Belt Emery sheets & Glue.

4. TOTAL EMPLOYEE INVOLVEMENT :Giving Training of SOP adherence. Giving Trg for process & product knowledge by OJT & Ensure job flexibility thru multi skill development.

5. Ensure and confirm Safe work environment for improving EHMS. 6. Motivate S.G.A and QIT.

7. TPM & TQM - LEAN MANUFACTURING.

8. Exposure to J.I.T Concepts and implement Kanban and Traces ability system for the entire manufacturing process.

9. Schedule- Adherence and Gap Analysis by-5M control 10. Reduce MLR, ALR, CLR and CAPA Analysis.

11. Quality improvement byway of implementing poke yoke 12. Exposure in Process Engineering and NPD.

13. Exposure in APQP, GAGE-R&R, PPAP,SPC.

14. DOCUMENTATION

15. Schedule Adherence- gap analysis report and counter Measures 16. DRM report, Rejection analysis Report

17. Improvement of ELU report.

18. KAIZEN IMPLEMENTATION

PRODUCTIVITY IMPROVEMENT

1.Cycle time reduction 2.Process modification 3.Non valid-activities elimination 4.Maximum utilization of Man & Machine 5.Training of new operators by evaluating skill matrices’ thro OJT 6.Encourage & Motivate by giving awards & recognize 7.Knowledge in stamping & Toolings and fabrication.8.Having Trouble shooting skills in press components.

KRA & KPI

Achievement of Org goal. Rejection & Rework control Customer’ Appreciation by OTD & quality, Working Methodology with P,Q,C,D,S,M. and Execution of Lean Manufacturing Tools.

ACADEMIC CHRONICLE & TECHNICAL PROFICIENCY

M.A : ANNAMALAI UNIVERSITY

M.B.A. : Production Techno-Annamalai University

D.C.A. : HRD. Govt.of India

NCTVT : Turning (Govt of India)

CNC Program : Adv Trg Govt of India

NTC : Precision Engineering –Singapore.

CAD/CAM : Unigraphics by Govt of Singapore

MACHINES HANDLED :

CNC Turning Centre : OKUMA LB, LB15-II, HMT-NH,

HYNDAI-WIA,TSUKAMI

VMC : MAKINO-V33i, PS-65, Mitsubishi, BFW, Kirloskar HMC : YASDA YBM-70J

CNC Auto Lathe : Swiss-super compact CB32 Series

System Handled : Fanuc, Siemens, Heidenheinn, GE HLX-1050 Skive Roller Burnish M/c- Cincinnatti Make

Honing Horizontal-Taiwan Make

PRESS : Progressive, Tandem, Fine Blanking.

200T-SAMKO-KOREA,600T-FUKUI JAPAN, 800T-AIDA-JAPAN INJECTION MOULDING :Seiko-50T Japan,Engel 45T,50T L&T-Demag 100T,150T

Feromatik 300T

Address for communication :

Plot 5&6,Door No 9, Lakshmi Nagar 10h street,

Lakshmi Nagar, Nanganallur - Chennai-600061

Contact Number : 044-******** / 735-***-****

Date of Birth : 07-04-1960

Marital status. : Married L

Notice Period : One Month

Internal Auditor : Successfully completed Internal Auditor Training on Integrated Management system ISO 14001:2004 and OHSAS 18001:2007- By Bureau Veritas Thanking you Sir

With Regards

R.Ramesh

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