RESUME

BOOBENDRAN.P

Mobile: +91-801******* E-Mail: ad2i7m@r.postjobfree.com

** ***** ** ***** ********** IN VALVE MANUFACTURING INDUSTRY,GEARBOX INDUSTRY & FIRE FITTINGS IN ALL ASPECTS OF PRODUCTION, PLANNING, VALVE ASSEMBLY

,GEARBOX ASSEMBLY, TESTING (API),TPI INSPECTION, STORES-PACKING & DISPATCHES, HANDLING OF NEW PROJECTS & MAKING IMPROVEMENTS WITH SYSTEM KNOWLEDGE. KNOWLEDGE IN SPECIAL PROCESS LIKE PRESERVATION OF STOCK MATERIALS, SHOT BLASTING, PAINTING & OVEN PROCESS.

CERTIFIED AS AN IQA AUDITOR - ISO 9001 : 2015 COMPANY Professional Synopsis:

A Dynamic professional with 12 years of experience in Production (Valve and gear)Development of Build Quality, Chronic Problem Reduction, System Implementation, Mass Production Stabilization of New Models and Providing Effective Operator Feedback.

Good expertise in Assembly process & quality improvements in valves, Gear motors, Fire fittings manufacturing.

Hands on experience in implementing Lean manufacturing & Kanban system.

Deft in addressing operational issues, Resolving performance bottlenecks and achieving desired objectives.

Excellent analytical and troubleshooting skills with good exposure of preparing Standard work instruction & job element sheet.

OBJECTIVE:-

1.I want to use my many years of experience to carry out my tasks with efficiency, professionalism, And cost effectiveness...

2.Challenging,Innovative,informal and multifaceted work environment with a collaborative and Enthusiastic team.

3. To be a part of Innovative Engineering team and to mark up a career as a successful mechanical Engineer & Leader.

Career Highlights:

1. Virgo valve $ controls Pvt limited. (A) EMERSON PROCESS MANAGEMENT. Duration : April 2010 – July 2017 (Trainee to Engineer - 7.4 yrs ) Experience : Trunnion BV & soft seat Ball valve,Gate valve,Swing check valve, Pneumatic Actuators, Valve Testing(API -6D),Shot-Sand Blasting, Valve Painting,TPI Handling with Final Inspection, & dispatch activities. Reportees & Reports: shift base 24 Technicians & 12 Contract employees & my report to Manufacturing Head. 2. ROSSI GEAR MOTORS INDIA Pvt limited.

Duration : JANUARY 2018 – JULY 2020 (Asst Manager - 2.7yrs) Experience : Assy & Testing In Helical Gear, Bevel gear, worm gear, Rack & Pinion, Ring Planetary & bevel Co-Axial & Extruder Gear Assy. Electrical Motors handing & Gear box Services.(on –site) Handling Inventory stock & Preservation of materials. following FIFO

Reportees & Reports: 18 Assy Technicians & my report to PLANT HEAD 3. HYDRO PROKAV PUMPS INDIA Pvt limited.

Duration : AUGUST 2020 – MARCH 2021 (Senior Engineer Planning – 8 Mths) Experience : Material Planning & Handling stores & Inventory stock details. Follows the materials dept to achieve OTD. Maintaining CDD in On time.

Assy & Testing In Progressive Cavity Pump & Eccentric Screw pumps . (Stator & rotor ) Reportees & Reports: 4 Assy Technicians + 1 junior Engg & my report to Manufacturing Head. 4. FLUID PUMPS AND EQUIPMENT INDIA Pvt limited..

Duration : APRIL 2021 TO Present (Senior Production Engineer ) Experience :

Conventional machine shop, Deluge valve assembly,Gate valve Assembly, Pressure relief valve, Air Release valve.

Fire Fighting fittings Assembly, HV MV Nozzles, Gaskets, Water motor gong assembly, Sprinkles, Hangers, couplings, Elbows, Tees.& End cap, Y –Grooved,Concentric reducers,Mech tee ETC….

Well Knowledge in SKID UNIT ASSEMBLY.

Knowledge in Export painting & packing .(API/FNW)

Handling stores (inward & outward) & Responsible for Inventory stocks & FG Items. Reportees & Reports: 9 Assy Technicians + 1 Engineer & my report to Operation Head. Role & Responsibilities:

PLANNING ACTIVITIES:

• Accountable for the total plan in our manufacturing facility against CDD through Monthly, weekly and daily plans.

• Preparing monthly plan against CDD (CUSTOMER DELIVERY DATE) based on the material availability.

• Preparing management review reports and daily production data feeding in material sheet & preparing documents.

• Preparing shortage list, reviewing and expecting with the concern buyers, vendors engineers and in –house.

• Breaking monthly plans into weekly plan and discussion held with purchase and sub contractors.

• Analyzing OTD failures and settling the issues through process standards, ensure root causes analysis is completed for significant delivery or risks.

• Production and production plan completion monitoring, adherence with the plant shortages review in next 5 days.

• Aligning the TPI activities which are related to project orders on time to make sure the shipment of valves as per the delivery date.

Production Valve Responsibilities: (JOB PROFILE)

Ensuring the monthly production as per the Planning released by PPC.

Ensuring valve assembly & testing as per BOM, GAD and API 6D, API 598, B16.5, B16.34, B16.10 and customer approved documents.

Supervising and monitoring the Valve assembly best practices to reach good First pass yield.(FYP)

Ensuring WIP in Control.(lead time). valve Assembly and Gear Assembly.

Developing new test rings for lead time reduction in testing.

Testings are as per customer requirement.(To monitor water temp, pressure(UNITS),Gauge selection, Torque wrenches, calibration, specific WID, TDS,WO,PO And RP Oils and hot air dryer.

Analyzing all torques & leakage trial related activities in assembly and reporting the results to Design & Quality team.

Valve tightening process.(criz-cross)

Analysing Customer Complaints and identifying the root causes and implementing & monitoring Corrective action and Preventive action in Assembly, Blasting& Painting cell.

Conducting Morning meeting, planning for the day & week.(DBM)

Ensuring products from stores to dispatch.(process control )

Maintaining consumable items /paint as per ROL sheet. (including CAPEX)

Updating of QOS/VSM/CPAC.

Follow ups and get back from the material from supplier and concern is my major strength.(time limit) Production GEAR ASSEMBLY : (JOB PROFILE)

Knowledge in Helical, worm pinion & Wheel, and bevel gear pair assembly. (Ratio /run test /leak test/mesh back lash/back stop device/Heat exchangers, cooling coils,/motors /brakes /cooling fans/couplings /flanges…(Drwg)

Assembly done By Shrink Fit Method .(80-150 oC in Oven process)

Knowledge in Assembly of Extruder Gear assembly and planetary gear assembly (Sun Star Wheel & Pinion).

Knowledge to attended & Analysis the customer site gear issues.(on site or off service )

Supplier Audit done monthly to reduce the Quality issues and monitoring.

Knowledge in rectification of Bearing noise, (Ball/taper roller ), Gear teeth noise issue,and Electrical motor issues.

Material handling and Preservation of stock materials in stocks.(RP OIL & PACKING)

Surface preparation and paint process with conveyor oven baked method(100-120 dc)

Authorized to inspect the customer material (Dispatches) with relevant documents.

QA Responsibilities: (JOB PROFILE)

Ensuring the Assy & testing activities as per the customer required standards.

Ensuring the Instruments, Gauges are calibrated on time & Maintaining clear Records.

First Piece Inspection & Inward, Outward Inspection as per Documents.

Monitoring rework & rejection % & communicating with supplier through concern.

Making All Relevant Documents to against Procedures & ISO work.

Completing the customer complaints, NCR’s by preparing CA&PA.

Ensuring Materials in stores as like parameters. .(Rej / Rust /Mix up /Identification /FIFO)

Monitoring various process in blasting and painting.( scratch test/ adhesion test/DFT/WFT

/Sagging/ dolly test etc..)

Handling of TPI .(hydro/paint & blast /final inspection/packing)

Validating the special process like Coating,Plating,painting and blasting against customer requirements.

And, Co-ordinate with TPI Visitors.

JOB PROFIILE:

Handling Conventional machine shops with daily activates & reports to management.

Handling Material Planning & Production dept.(Including paint shop)

Material follow ups with Supplier end to Achieve production on time(OTD)

Knowledge in Deluge valve assembly,Gate valve Assembly, Pressure relief valve, Air release valve,

Knowledge in Fire Fighting fittings Item Assembly, HV MV Nozzles, Rubber Gaskets, Water motor gong assembly, Sprinkles, Hangers, couplings, U-bolts, Elbows, Tees. & End caps,ETC….

Well Knowledge in SKID UNIT ASSEMBLY. Knowledge in Export painting & packing.(API,FNW)

Maintaining stores (inward & outward) & Responsible for Inventory stocks & AUDITS.

Well knowledge in Making documentation, Procedures, WID. ACHIEVEMENTS:-

1. Implemented Kaizen related during the year of 2011 -2017 & Operators participation in kaizen involvement is enhanced. (72Kaizen)

2. Improved the FPY to 95% by implementing the best practices. (Any jobs) 3.Implementing of paint calculation sheet .(actual required of pain 4. Especially, shutout torque issues /leakages in PEEK AND PTCFE SEATS. 5Manpower Utilization in proper way to hit targets. First Time Quality (FTQ):

1. Analysis the defects through root cause analysis and diagnosed through 4M technique and 5 Why. 2 .Recording Corrective Action and Preventive Action in order to achieve First Time Quality. Cost reduction - Rejection, Consumables:

1. Controlling and maintain the stock of consumables,(Maintain re-order level) 2. Recording the rejection and reduce the same.

3. Monitoring and controlling part rejection and Co-ordinate with SCM and Quality for rejected parts. 4. Reworks done Internally.

Reduction of losses (Rejection, HPU, DPU, FTT):

1. Monitor Break down, material shortage, tool and equipment problems. (Periodically) 2. To ensure the proper line set up for eliminating the line losses. 3. Continuous briefing to all operators with regard to Personal Protective Equipments (PPE’s) 4. To keep a keen watch on unsafe conditions.

Manpower Management:(MMT)

1. Reducing and controlling the absenteeism by implying pre-defined tool and technique. (SKILL –MATRIX) 2. Preparing leave planner for operators for controlling absenteeism. 3. Buildup inter-relation in good manner.

Safety:

1. Reducing the Number of First Aid Cases on the Shop Floor by maintaining safe work practices. (PPE) 2. Highlight and report the first Aid cases to Immediate superior and Occupational Health center for further necessary action.

3. Well trained in fire & safety and able to teach others.(A,B,& C -CLASS FIRE) 4. Proper guiding tool & safety posters. Maintaining 5s+1s (Safety) ACADEMIC:

1. Diploma in Mechanical Engineering- Nachimuthu Polytechnic College, Pollachi.(94.4%) 2. Government Higher secondary School, Ramachandrapuram.(83%) 3. Certified Professional in Auto CAD.

TRAINING ATTENDED:

1. Advanced Supervisory Training Enhancement Program. 2. Managerial effectiveness..

3. From the waste to Profits through RE -USE, RE-CYCLE & REDUCE. 4. Certified in tube cutting & bending .(Swagelok) 5. IS0 9001:2015 Clauses training.

6. Fire and safety Class, training by USHA FIRE SAFETY. 7.FIRST AID Training (CPR METHOD) –CARDIOLOGY

8. Material Handling,stocking and preserving method. Other significant:

1. ISO 9001 -Work documentation &Internal ISO auditor.(standard work, WID, Procedures, TDS,) 2. Co-Ordinate with Customers, Vendors and Suppliers. 3. Analytical the root cause of the Customers complaints & Ensure to avoid. (Analytical & communication skills)

4. Dealing customer complaints and NCR Closing.

5. Dedication, Decision making and Spot decision on issues permanently. 6. 10 Years of Manpower utilization and maintain relationship in good manner. 7. Experience in implementing Of Lean manufacturing Process. 8. Operate to know & Teach others of all the Industrial tools, Equipments, & Machines and Vehicles . COMPUTER SKILLS:

Microsoft XL, Office, Word, Power point presentation.

Auto Cad.(2010)

Operating systems ERP Module (BANN),WMS, ZOHO & ORACLE. PERSONNEL DETAILS:-

Father’s Name : Mr. M.PalaniSamy

Date of Birth (applicant) : 21.2.1992

Sex : Male

Status :Married

Religion : Hindu

Nationality : Indian

Languages Known : Tamil, English & Telugu

Permanent Address : 5/109, VirugalPatti Pudur,

Virugal Patti Pudur (Post)

Negamam(VIA), Udumalpet (TK), Tirupur (DT) – 642120. DECLARATION:-

I here declare that above information is true and correct in the best of my knowledge and, Professional life with genuine references available on request.

Place: Coimbatore yours faithfully,

Date: BOOBENDRAN.P

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