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Mechanical Engineer Static Equipment

Location:
Al Khobar, Eastern, Saudi Arabia
Posted:
January 05, 2024

Contact this candidate

Resume:

CHANDRA SHEKHAR DUTTA

Kingdom of Saudi Arabia

Mobile No.: +966-***-***-***

Email: ad2gzc@r.postjobfree.com

P R O F E S S I O N A L S U M M A R Y

Static Equipment Engineer . Mechanical workshop engineer . Mechanical maintenance engineer

B.E. (Mechanical Engineering) with over 15 years of experience in Mechanical maintenance best practices, Resource and material Planning, Installation & Commissioning, Equipment BOM updating and spares management.

Develop and update SMPs for the static equipment. Skilled in interfacing with the external agencies, clients, on determining technical specifications, Technical evaluations of material and maintenance service quotations.

Adept at working on EAP module in SAP System related to job notification planning and scheduling. SAP PM creation along with task list as per equipment OEM guidelines. Creation of stock code for spares and materials.

Skilled at functioning as the In Plant Trainer for Work place safety and Lifting tools and equipment safety under HSE to supervisory and non-supervisory personnel.

Currently working with SABIC Agri-nutrients as central maintenance engineer responsible for hot works, MOC implementation, execution of inspection recommendations for online and off line repairs of pipe lines and equipment. Mechanical QA engineer for the static equipment during TAs and shut downs and part of PSSR team after commissioning of any MOCs and major shut downs.

Proven record of executing work entailing mechanical engineering, development, administration, resource planning with a flair for adopting modern methodologies in compliance with quality standards; Possess excellent relationship management skills.

SKILLS HIGHLIGHTS

Spares management

Engineering Standards (ASTM & ACME)

Safety Operations

Quality Assurance

Maintenance Best Practices

Installation and Commissioning

Mechanical maintenance trouble shooting

Team Leadership

Continuous learning

Active listening

PROFESSIONAL E X P E R I E N C E

Mechanical Engineer August 2015 – Present

SABIC Agri-nutrients (SABIC Affiliate) – Kingdom of Saudi Arabia

Mechanical engineer in central maintenance and mechanical workshops.

Conducting Risk Assessment for critical jobs and preparation of JSA (Job Safety Analysis).

Reviewing engineering drawings, isometrics, layouts, diagrams, technical specifications for the MOC execution.

Installation and commissioning of the heavy equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Supervising project activities and handling the complete cycle of the project management entailing requirement estimation, final execution of the project.

Experience in maintenance of Static equipment- Heat Exchangers, Columns, Pressure Vessels, Tanks, Piping and Valves.

Supervision of complete replacement of critical static equipment.

Review and approval of MOS and ITPs submitted by vendors for critical activities along with technical team.

Technical Evaluation of all the offers submitted by the maintenance AMC contractors related to the department.

Review of existing SMPs and develop new ones along with the checklists.

Part of several major TA in Ammonia and Urea plants as QA engineer in static cell.

Experience of Urea solution (SS) tank bottom plate replacement.

Scope preparation and estimation for the plant evergreen hot jobs (off line jobs to be executed during SD).

Experience in execution of various online leak sealing activities.

SHEMS (Safety Health Environment Management Systems) compliance at SABIC Agri-nutrients.

Lead Mechanical Engineer (Senior Engineer) June 2007 – August 2015

Reliance Industries Limited - Maharashtra, India

Overall project management including planning, estimation, scheduling and execution of expense MOC/projects.

Periodic reviewing & monitoring the progress of the project with the stakeholders and end user clients for ensuring completion of project within the scheduled time and cost parameters.

Identifying & developing alternate vendor source for achieving cost effective execution of project management activities & timely ascertaining that materials received are in accordance with the quantity & quality.

Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability.

Troubleshooting, problem solving and reliability improvements of rotary equipment (Pumps, Compressors, Gearboxes).

Overhauling, installation and commissioning of Rotating Equipment including pumps, compressors, turbines, agitators etc. Study of the manuals, data sheets, performance characteristics of the rotary equipment and best maintenance practices.

Working knowledge of SAP (PM&MM module) for maintenance planning and spares management.

Awareness of safety standards of Refinery and Petrochemical plants.

Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same.

Proactively identifying areas of obstruction / breakdowns and take steps to rectify the equipment through application of troubleshooting tools.

Selection and review of spare parts of rotary equipment as per company policy and to meet reliability and minimize the inventory level.

Review and validation of the PRs raised by central planning for the insurance and critical spares of rotary and static equipment and provide justification of the same to the site apex.

To participate in the categorization of equipment as per PSM Criticality and ABC indicator.

To participate in the Root Cause Analysis (RCA) and Incident Investigation (II) for failures of equipment and incorporate the recommendations to the relevant maintenance strategies.

Equipment spare identification and finalization for overhauling

Supervision of major overhauling of critical rotary equipment.

Monitoring performance of team members to ensure efficiency in operations.

Identifying & implementing strategies for building team effectiveness by promoting a spiritual cooperation between team members.

Safety training to contract workers and fresh engineers; Level-2 (Plant Specific) and Level-3 (Job specific).

To give toolbox talks to workers before start of any job.

Performing ReSOP (Reliance Safety Observation Process) weekly.

IMS (Integrated Management System ISO 9001-2000, ISO 14001 and OHSAS) compliance at RIL-NMD.

E D U C A T I O N

Bachelor of Engineering in Mechanical

GIET, Gunupur, Berhampur University, Orissa India May 2006

(WES equivalent to Bachelor’s degree (four years))

T R A I N I N G S

DUPONT Safety Standards, at RIL-NMD.

Mechanical Integrity and Quality Assurance, at RIL-NMD.

Pre-Start Up Safety Review, at RIL-NMD.

Management of Change – Technology, at RIL-NMD.

Mechanical Workshop & Internal Combustion Engines at OIL India Ltd.

Compressors House Training, at Brahmaputra Valley Fertilizer Corporation Ltd

A C C O M P L I S H M E N T S

Recipient of Going Extra Mile Certification at Reliance Industries Ltd-NMD

Demonstrated excellence in:

Extricom Extruder Gear Box Replacement

Solid State Polymerization Reactor Modification

Re-routing of cooling water pipe online using hot tapping and pipe line stopple methodology.

Recognized as a Safety Ambassador at RIL-NMD (Scaffold Safety)

Entrusted with the responsibility of a Team member at RIL-NMD (Mechanical Integrity and Quality Assurance).

Served as a Team Member at RIL-NMD & executed the following key tasks:

Pre-Start Up Safety Review for R-PET Project

Mechanical Integrity and Quality Assurance

Serving as a team member at SABIC AN for SHEM element (Third party EHSS management)

Entrusted with the responsibility of updating of existing SMPs and preparation of new SMPs for the department. Conducting quarterly SMP audits as member of the subcommittee in SABIC Agri-nutrients.

Serving as quality assurance engineer for static equipment during various Turnarounds and shut downs in SABIC Agri-nutrients.

P E R S O N A L D E T A I L S

Date of Birth: March 15, 1981

Age: 41

Passport No. N2971749

Address: Al Jubail, Kingdom of Saudi Arabia

Nationality: Indian

Languages Known: English and Hindi



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