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General Manager Production Planning

Location:
Coimbatore, Tamil Nadu, India
Posted:
December 30, 2023

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Resume:

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APPLICATION FOR THE POST OF: GENERAL MANAGER – OPERATION.

P.CHANDRAMOHAN.

No.B331 Elango nagar Housing Unit, Contact number 999-***-****, 984-***-**** Nehru nagar east, E mail – ad2bm7@r.postjobfree.com Civil aerodrome post, ad2bm7@r.postjobfree.com

Coimbatore 641 014 -Tamil Nadu

CAREER OBJECTIVES:

To obtain a challenging position working with a team of professional in a highly customer focused environment that utilizes my technical, management, and communication skills to add to the overall success of the organization. EXPERIENCE SUMMARY: TOTAL 26 YEARS

1. From July 2022 to till date working as a GM Foundry Operation at YESCO FLOW CONTROL ENGINEERS –UNIT 2. COIMBATORE.

Foundry entire operation handling Marketing, Sales, Production Melting, Moulding, Fettling, Development and Pattern shop, Maintenance,Purchase and Store activities, HR department.

Production per kg of good casting cost controlling at Melting De-oxidation, Lining and Consumables, Carbon steel, Alloy steel, Stainless steel, Power consumption. At Moulding Silica sand, Silicate oil, Exothermic sleeves, Coating, LPG, Zircon sand, Collapsible agent and consumables. At Fettling Heat treatment, Cutting of O2 and LPG gas, Shot blast, SFG and other consumables. At Quality MPI Powder, DP, Acid pickling, Radiography, UT test.

Handling customer complaints, NCR’s corrective action, Technical training program, KPI review,5S activities, Roles and responsibility fixing,

Authority of Commercial documents signing, Operating Transportation, Office Administration.

Meeting customer place review of pending order, new project order handling discussion. 2. From Dec 2017 to June 2022 working as a Manger Production planning foundry at -KU INDUSTRIES PVT LTD . COIMBATORE.

Managing production schedules and ensuring that production targets are met 120 tons per month.

Monitoring and analyzing per ton of moudling materials consumption and cost saving, Control of welding rod consumption, Defects upgrades, power cost saving.

Developing and implementing new products sample pouring and quality improvements and efficiency measures.

Managing and directing plant staff work, including skill matrix hiring, training, meeting and performance management. Page 2 of 4

Coordinating with other departments within the organization to ensure that production needs are met.

Managing relationships with suppliers and vendors.

Ensuring that the plant is maintaining appropriate inventory levels.

Ensuring 5S, Six sigma, Kaizen, safety and environmental regulations are being followed.

Ensuring that the plant is operating within budget and maximizing profitability.

Handling production problem-solving, decision-making, and strong communication using tool of FMEA, Fish bone diagram, Risk management analysis,

Handling overseas customer’s on line Zoom meeting, Weekly updates, and Special project order execution.

Experience with supply and demand, quantitative business analyses, forecasting, and gap management, budgeting, developing customer relations and conducting business analyses. Strong analytical skills.

In-charge of Export and Domestic Products dispatch and Packing section.

Production planning from Foundry, Machine shop and Valves.

Valves bought out parts and Investment casting purchase planning and execution. 3. From Oct 2016 to Dec 2017 working as a Manger Production planning control at SEFORGE LTD group of SUZLON. COIMBATORE.

Interaction with Sales team to get Orders and On time delivery to the Customers.

Foundry Day wise Moulding /Pouring /Meting planning per day 180 to 200 tons.

Outsource Big Fettling shop handling production output at Trichy for Wind mill Single piece weight Hub 16 ton /piece and Mainframe 19 ton/ piece.

Bigger casting transport with 40 feet trailer moving and delivery and collection follow up at Chennai, Trichy.

Bigger size CNC Machine Production planning HMC and VMC.

Pain shop and Customer Dispatch Planning for Hubs and Main frames. 4. From June 2009 to Sep 2016 worked as a PRODUCTION MANAGER –FOUNDRY at FLOW LINK SYSYTEM (P) LTD. ARASUR, COIMBATORE

Execute production plans and schedules to meet customer demand, internal & external, and production targets.

Lead, manage and supervise the production team, ensuring the highest level of KPI performance and productivity.

Ensure that production processes are efficient, production cost-effective, and comply with all applicable quality and safety standards.

Identify and implement process improvements, ensuring continuous improvement in production quality, efficiency, and output.

Manage the production budget, including labor costs, material costs, and capital expenditures.

Coordinate with other departments such as engineering, sales, and procurement to ensure smooth production operations.

Analyze and evaluate production data, identifying trends, issues, and opportunities for improvement

Ensure timely delivery of finished products to customers, managing inventory levels, and optimizing distribution strategies.

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Develop and maintain relationships with key suppliers and vendors, negotiating contracts and pricing as needed.

Ensure compliance with all relevant regulations and standards, including environmental, health, and safety regulations.

Identify losses/wastes (transportation, inventory, motion, waiting, overproduction, over-processing and defects) and rectify them in close coordination with concerned Department.

Hands on experience on Industrial Engineering (Line Balancing, Conveyor set-up, SOP’s, OPL, OST, Shop Floor Space Utilization, Floor Marking), Master Carton Floor (Packing floor), Inventory Management (ERP vs Physical)

Estimate risks and apply risk minimizing techniques

Determine quantity and timing of deliveries

5. From Nov 2007 to June 2009 worked as a BUSINESS DEVP.ENGR. at PTC INDUSTRIES LIMITED- COIMBATORE BRANCH (Plant 1 AHEMDABAD, Plant 2 LUCKNOW)

PTC Engineering parts and Shipping vessels and ship yard parts Sand casting buying from LRT Foundry monthly 60 Tons. UR casting 20 tons.

Conducting casting inspection and testing for Dimension, PT and UT.

Witness inspection for casting pouring, chemical analysis and Mechanical testing properties.

PTC Investment casting Marketing and Sales to BHEL –Trichy, AUDCO all plants at Coimbatore, Kanchipuram, Maraimalainagar, Manappakam .

6. From APR 1997 To OCT 2007, worked as PRODUCTION PLANNING ENGR at FLOW LINK SYSYTEM (P) LTD. ARASUR, COIMBATORE

Shift in-charge of Foundry production achieve as per target Melting, Moulding, and Fettling production.

Moulding material consumption monitoring and controlling per ton of good casting weight.

Melting Raw material consumption maintaining as per melting charge calculation.

Ensuring Melting furnace production output and avoid any break downs.

Melting pouring practice utilize high skill labor techniques and avoid any melting related rejections.

ERP Coordinator for Production area process steps data entries verification and giving approval. ACHIVEMENTS AND RECORDS.

KANBAN SYSTEM for stock maintaining castings and bought out parts against customer forecast. Implemented safety stock on all top running items by analyzing replenishment level and Lead-Time which avoided delays due to shortages.

Business management system –BMS – KPI’s Documents and Action plan.

Effectively handled planning of different lines, each with different products.

Customer satisfaction with consistently maintained above 80 to 90 % OTD.

CIP - Continuous improvement process Green belt from award from FLOWSERVE –BANGLORE

NDT –LEVEL II Certified for MPT, PT, UT, RT.

Participate FIRE FIGHTING.

Certification of Inspector of factories – Production planning controller.

Teacher for YOGA.

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COMPUTER SKILL:

Well Working knowledge of ERP’s software SAP –HANA, PLANVISAGE, NAVISION, EASY DESIGNE SYSTEMS, DOYENSYS, MIS, VISUAL BASIC.

COMPUTER Hardware service knowledge.

EDUCATION QUALIFICATION:

Diploma in METALLURGICAL ENGINEERING.

ASNT- NDT LEVEL II -INSPECTION.

GRADUATE IN (BBA) BACHELOR OF BUSINESS ADMINISTRATION (Doing correspondence) PERSONAL DETAILS:

Name : P.CHANDRAMOHAN.

Father Name : M. Palanisamy

Date of birth : 27.05.1974

Gender : Male

Marital Status : Married, Two Daughters.

Language Known : Tamil, English.

Email : ad2bm7@r.postjobfree.com ad2bm7@r.postjobfree.com Pass port no : H 1543979

Declaration:

I hereby declare that the Particulars mentioned above are true to the best of my Knowledge and belief.

(P.CHANDRAMOHAN.)



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